Volkswagen Golf / Golf GTI / Jetta. Manual — part 308

35-28

12 - 1st and

2nd gear
locking
collar with
synchro-
hub

Pull off

over
bearing
support
after
removing
securing
clip (item
13 )

Fig. 7

Disassembling

Fig. 13

Assembling

locking
collar/synchro
hub

Fig.

13

and

Fig. 14

Installed

position

Fig. 15

Pressing

on

Fig.

16

13 - Securing

clip

14 - 1st gear

synchro-
ring

Checking

for wear

Fig. 11

Assemble
so that
recesses
locate in
locking
collar

Output shaft, 1st-4th gear, disassembling and assembling

(item 12 )
locking
pieces

15 - 1st gear

outer ring

Insert in

synchro-
ring (item
14 ),
installed
position

Fig. 17

Replace

if scored

Output shaft, 1st-4th gear, disassembling and assembling

35-29

16

-

Synchro-
ring

(1st

gear
inner
ring)

Checking

for wear

Fig.

10

Check

lugs
for
scoring

Installed

position

Fig.

18

17 - Needle

roller
bearing

For

1st
gear

18 - 1st

selector
gear

Installed

position

Fig.

19

19 - Thrust

washer

For

1st
and
4th
gear

Insert

lugs
on
thrust
washer

Output shaft, 1st-4th gear, disassembling and assembling

in
holes
on
output
shaft

20 - Shim

Holds

thrust
washer
(item
19 ) in
position
on
output
shaft

Output shaft, 1st-4th gear, disassembling and assembling