Volkswagen Golf / Golf GTI / Jetta. Manual — part 307

35-26

Note:

When

installing
new gears
or a new
output shaft
consult
technical
data

Page 00-2

.

If the output

shaft or
tapered
roller
bearings
have been
replaced
then
perform
output shaft
adjustment

Page 35-

46

.

1 - Clutch

housing

2 - Oil

deflector
ring

3 - Dished

washer

Pulling

out

Fig. 1

Pressing

in

Fig. 2

4

-

Outer
race/tapered
roller
bearing

Pulling

out

Fig. 3

Pressing

Output shaft, 1st-4th gear, disassembling and assembling

in

Fig. 4

5 - Tapered

roller
bearing
inner
race

Pressing

off

Fig. 8

Pressing

on

Fig. 9

Output shaft, 1st-4th gear, disassembling and assembling

35-27

6 - Output

shaft

For

1st-
4th
gear

Adjusting

Page

35-46

7 - Needle

roller
bearing

For

2nd
gear

8 - 2nd

gear

9 - Synchro-

ring

(Inner

ring
for
2nd
gear)

Checking

for wear

Fig.

10

Check

lugs
for
scoring

Installed

position

Fig.

12

10 - 2nd

gear
outer
ring

Insert in
the

Output shaft, 1st-4th gear, disassembling and assembling

synchro-
ring
(item 9 )

Replace

if
scored

Installed

position

Fig.

12

11

-

2nd gear
synchro-
ring

Checking

for wear

Fig.

11

Installed

position

Fig.

12

Output shaft, 1st-4th gear, disassembling and assembling