Volkswagen Golf / Golf GTI / Jetta. Manual — part 610

50-13

Replacement part

Wheel house

Preparing new part

Welding in place

- Transfer separating lines to new

part plus 10 mm (0.393 in.) for
overlap and cut-out highlighted
area.

- Offset body side.

- Install new part and secure on

fixture.

- Weld separating cut, SG-

continuous weld seam.

- Spot weld remainder of joint, RP-

spot weld seam.

- Weld connecting piece

Page

50-4

50 75 55 50 Front inner fender, replacing

13/2/2005

50-14

50 79 55
00 Front
long
member,
replacing

Cutting
location

- Remove

long
member

- Separate

original joint

- Remove

excess
material

50 79 55 00 Front long member, replacing

13/2/2005

50-15

Replacement part

Long member

Preparing new part

Welding in place

- Transfer separating lines to new

part and remove highlighted area.

- Drill 7 mm dia. (0.27 in.) holes for

SG-plug weld seam.

- Install new part on straightening

fixture.

- Butt weld parting cut, SG-

continuous weld seam.

- Spot weld remainder of joint, RP-

spot weld seam.

50 79 55 00 Front long member, replacing

13/2/2005

50-16

- Weld long member, SG-plug weld seam.

- Front long member, welding in place

Page

50-22

50 79 55 00 Front long member, replacing

13/2/2005