Volkswagen Golf / Golf GTI / Jetta. Manual — part 706

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Minimum curing time

64-1,

Minimum curing time

5. Gap dimension - b - = 6.5 mm

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Check gap dimension using
Adjustment gauge 3371

6. Window adjuster

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443,845,631 A

7. Gap dimension - c - = 3 mm

Undamaged rear window, removing

- Disconnect connectors for heated rear window and press
connector tabs onto window.

- Remove parcel shelf

.

Repair Manual, Body Interior, Repair Group 70, Pillar

and side trim; removing and installing parcel shelf

- Removing upper C-pillar trim

.

Repair Manual, Body Interior, Repair Group 70, Pillar

and side trim; removing and installing upper C -pillar trim
(Jetta)

- Loosen sealing lip from window flange using plastic
wedge and spray in Cleaning solution D 009 401 04 (as a
substitute for lubricant).

- Insert cutting cord into window flange using small tube.

Note:

Press in cutting cord far enough to prevent damage to
lip/spacer.

Flush-bonded windows

13/2/2005

- Push cutting cord through adhesive sealant into vehicle
interior using awl (from V.A.G1474A ).

- Pull through outer cord end inward and counterhold using
Pulling grip V.A.G1351/1 .

- Secure inner cord end to spooling tool.

- Position Spooling tool V.A.G1654 .

- Insert protective foil - 1 - ( V.A.G 1474/14 ) between rear
window and headliner.

- Move spooling tool according to position required and cut
windshield free.

- While cutting free, press cutting cord against window
using plastic wedge in order to have clearance from
window flange.

Flush-bonded windows

13/2/2005

- In place of Spooling tool V.A.G1654 , spooling tool
V.A.G1654A can also be used.

- As shown in illustration, one suction cup can be removed
from spooling tool. By doing this, roller of spooling tool can
be placed closer to window flange.

Damaged rear window, removing

- Protect body and interior from glass splinters.

- Remove glass pieces up to adhesive material.

- Remove connectors for glass defroster and antenna.

- Bond flange - 2 - all around with fabric reinforced

Flush-bonded windows

13/2/2005

adhesive tape.

- Remove adhesive material (with glass residue) from
window opening using electric cutter and Knife
V.A.G1561/10 (with stopper roll).

Warning!

Always wear protective goggles and leather gloves.

Rear window, installing

Preparing undamaged window for glazing

64-1,

Preparing undamaged window for glazing

.

Preparing new window for glazing

64-1, Preparing new

window for glazing

.

Preparing window flange for glazing

64-1, Preparing

window flange for glazing

.

Installation notes

64-1, Installation notes

.

Minimum curing time

64-1, Minimum curing time

.

Preparing undamaged window for glazing

Note:

When re-using an undamaged window, cut back remaining
adhesive sealant to 1 - 2 mm shortly before re-adhering, do
not damage primer and ceramic coating.

Residual material acts as a base for new adhesive sealing
material.

Warning!

Do not prime or use a cleaning solution on adhesive
surface. Keep adhesive surface free of dirt and grease.

Flush-bonded windows

13/2/2005