Volkswagen Golf / Golf GTI / Jetta. Manual — part 689

- Unclip lower trim - 2 - in front area to vehicle center and
unhook at rear.

- Unclip upper trim - 1 - at front and in center and remove at
rear.

Vehicles from calender week 36 2002 (CW 36/02) on

In vehicles from calender week 36 2002 (CW 36/02) on, a
trim piece is installed in place of a lower trim and an upper
trim.

- Unhook lower trim - 1 - from lower part of slotted guide rail
- 3 - .

- Remove lower trim from securing pins - 4 - .

- Unhook lower trim - 1 - at top, rear - 2 - .

- Remove lower trim - 1 - .

Continued for all vehicles

- Remove securing bolts 1 (Torx T25; 4.5 Nm).

- Lift sunroof out.

Note:

Sunroof must not be driven into "opened" position with

Sunroof with glass panel (Meritor)

13/2/2005

glass panel removed because water channel is no longer
pressed down by glass panel and may be wedged in roof.

Glass panel for sunroof, installing

Panel must be installed in zero position (panel closed).

Zero position:

Marking - arrow - on upper part of rear guide - 1 - must be
located on both sides between markings dimension - a - at
slotted guide rail - 2 - .

Slotted guide rail - 2 - must be engaged in guide rail
(cannot be moved by hand).

If this is not case, adjust parallel movement

60-3,

Parallel movement, adjusting

.

- Insert sunroof panel from above and screw in securing
bolts (guide rail/panel).

- Slightly tighten securing bolts (Torx T25).

- Adjusting glass panel for sunroof (height adjustment)

60-3, Glass panel for sunroof (height adjustment), adjusting

Note:

Sunroof with glass panel (Meritor)

13/2/2005

Tighten securing bolts after panel height adjustment (4.5
Nm).

For vehicles up to calender week 35 2002 (CW 35/02),
install lower trim and upper trim after adjusting panel
height.

Vehicles from calender week 36 2002 (CW 36/02) on

In vehicles from calender week 36 2002 (CW 36/02) on, a
trim piece is installed in place of a lower trim and an upper
trim.

Note:

Trim piece and trim must not be replaced against each
other. Clearance for mechanical components is otherwise
not guaranteed.

Install trim piece after panel height adjustment.

Glass panel for sunroof (height adjustment),
adjusting

Note:

Glass panel height adjustment is to be performed after
glass panel has been closed out of sliding position.

Zero position of sunroof OK.

- Tilt sunroof open.

- Slide sliding headliner toward rear.

Vehicles up to calender week 35 2002 (CW 35/02)

- Unclip lower trim - 2 - in front area to vehicle center and
unhook at rear.

Sunroof with glass panel (Meritor)

13/2/2005

- Unclip upper trim - 1 - at front and in center and remove at
rear.

Vehicles from calender week 36 2002 (CW 36/02) on

In vehicles from calender week 36 2002 (CW 36/02) on, a
trim piece is installed in place of a lower trim and an upper
trim.

- Unhook lower trim - 1 - from lower part of slotted guide rail
- 3 - .

- Remove lower trim from securing pins - 4 - .

- Unhook lower trim - 1 - at top, rear - 2 - .

- Remove lower trim - 1 - .

Continued for all vehicles

- Loosen securing bolts - 3 - (Torx T25; 4.5 Nm).

- Drive glass panel into "open" position.

- Drive glass panel into "closed" position.

- Perform glass panel height adjustment at front and rear
on both sides as follows:

Panel adjustment at front:

Sunroof with glass panel (Meritor)

13/2/2005