Volkswagen Golf / Golf GTI / Jetta. Manual — part 1087

27-89

All gasoline engines, continued:

- Mark direction of rotation of ribbed belt if it is to

be reused.

- Loosen ribbed belt by turning tensioner in

direction of -arrow-.

- Block tensioner with mandrel T10060 (or

equivalent).

- Remove ribbed belt.

Generator (GEN) - 4-cylinder gasoline engines

13/2/2005

27-90

Installing

CAUTION!

Note previously marked running direction of
ribbed belt when reinstalling.

Before installing ribbed belt, make sure that
all subassemblies (generator, a/c
compressor, etc.) are securely mounted and
turn freely.

When installing belt, ensure correct seating
in the belt pulleys!

- Install ribbed belt according to routing diagram

Page 27-91

.

- Remove mandrel.

- Start engine and check belt running.

- Install engine cover.

- Install center and right (lower) engine covers

(noise insulation).

Generator (GEN) - 4-cylinder gasoline engines

13/2/2005

27-91

Ribbed belt routing

4-cylinder gasoline engine with

power steering pump and A/C
compressor

1 - Tensioning roller

2 - Pulley - generator (GEN)

3 - Pulley - a/c compressor

4 - Ribbed belt - generator, a/c
compressor, power steering pump
and crankshaft/vibration damper

5 - Pulley - power steering pump

6 - Pulley - crankshaft/vibration
damper

Generator (GEN) - 4-cylinder gasoline engines

13/2/2005

27-92

Generator
(GEN) - 6-
cylinder
gasoline
engines

6-cylinder
engines
through
04.99,
assembly

1 - Washers

2 - Hex

socket
bolt

M8 x

30mm

25 Nm

3 - Hex

socket
bolts
with
shoulder

M8 x

28 mm

25 Nm

4 - Hex

socket
bolts

M8 x

30mm

25 Nm

5 - Bracket

6 - Hex

bolts

M3 x

18mm

7 -

Protective

Generator (GEN) - 6-cylinder gasoline engines

13/2/2005