Volkswagen Golf / Golf GTI / Jetta. Manual — part 305

35-18

Table of adjustment shims

Measured

Shim

bearing

clearance

(mm)

Thickness

(mm)

Part No.

1.480 ... 1.524

1.40

084 409 383

AF

1.525 ... 1.574

1.45

084 409 383

AG

1.575 ... 1.624

1.50

084 409 383

AH

1.625 ... 1.674

1.55

084 409 383

AJ

1.675 ... 1.724

1.60

084 409 383

AK

1.725 ... 1.774

1.65

084 409 383

AL

1.775 ... 1.824

1.70

084 409 383

AM

1.825 ... 1.874

1.75

084 409 383

AN

1.875 ... 1.924

1.80

084 409 383

AP

1.925 ... 1.974

1.85

084 409 383

AQ

1.975 ... 2.024

1.90

084 409 383

AR

2.025 ... 2.074

1.95

084 409 383

AS

Input shaft, adjusting

35-19

Measured

Shim

bearing

clearance

(mm)

Thickness

(mm)

Part No.

2.075 ... 2.124

2.00

084 409 383

AT

2.125 ... 2.174

2.05

084 409 383

BA

2.175 ... 2.224

2.10

084 409 383

BB

2.225 ... 2.274

2.15

084 409 383

BC

2.275 ... 2.324

2.20

084 409 383

BD

2.325 ... 2.374

2.25

084 409 383

BE

Input shaft, adjusting

35-20

Measurement check

- Install measuring appliance and

dial gauge

- Rotate input shaft so that tapered

roller bearings settle.

- Press input shaft in direction of

dial gauge.

Bearing play should be min. 0.065

to max. 0.150 mm

Input shaft, adjusting

35-21

Output shaft,
1st-4th gear,
disassembling
and
assembling

Special tools and
equipment

VW 401 Thrust

plate

VW 402 Thrust

plate

VW 407 Press tool

VW 408 A Press

tool

VW 412 Press tool

VW 415 A Tube

Output shaft, 1st-4th gear, disassembling and assembling