Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 504
– Remove the fan shroud with the coolant fan -arrow-. Refer to
⇒ Engine Mechanical, Fuel Injection and Ignition; Rep. Gr.
19 ; Radiator/Coolant Fan; Fan Shroud, Removing and Instal‐
ling .
– If equipped, remove the Left Front Level Control System Sen‐
sor - G78- from the lower control arm. Refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 43 ; Level Control System Sensor;
Overview - Front Level Control System Sensor .
– Remove the drive axle heat shield -arrows- (if equipped). Re‐
fer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive
Axle; Drive Axle Heat Shield, Removing and Installing .
– Remove the right drive axle from the flange shaft and tie them
up as high as possible. Be careful not to damage the surface
protection. Refer to ⇒ Suspension, Wheels, Steering; Rep.
Gr. 40 ; Drive Axle; Drive Axle, Removing and Installing .
– Remove the left drive axle from the flange shaft. Refer to ⇒
Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive
Axle, Removing and Installing .
– Move the left suspension strut to the outside and support it
with the hook -2024A/1- as illustrated.
WARNING
There is the risk of an accident due to loose support parts.
♦ Secure the securing pin and ball joint with the plug con‐
nector -arrow- and nut -1-.
– Tie left drive axle up as much as possible while not damaging
the protective coating. Refer to ⇒ Suspension, Wheels, Steer‐
ing; Rep. Gr. 40 ; Drive Axle; Drive Axle, Removing and
Installing .
– Remove exhaust system from engine and tie up. Refer to ⇒
Engine Mechanical, Fuel Injection and Ignition; Rep. Gr. 26 ;
Exhaust Pipes/Mufflers; Overview - Muffler .
Caution
There is a danger of causing damage to the decoupling ele‐
ment.
♦ Pay attention to ⇒ Engine Mechanical, Fuel Injection and
Ignition; Rep. Gr. 26 ; Emissions Control; Overview -
Emissions Control .
– Remove the pendulum support.
– If present, remove nut -arrow- and ground cable.
– Remove the bolts -arrows- from the transmission mount.
– Turn the spindles on the -10-222A- and lower the transmission
to dimension -a-.
• Dimension -a- = approximately 60 mm
– Remove the bolts -arrows- and then remove the transmission
bracket from the transmission.
– Remove the bolts -2- from the transmission/engine connec‐
tion.
The transmission to engine connection bolts -1 and 3- will be re‐
moved later in the procedure.
Align the -3282- with the -3282/33- in order to install the trans‐
mission.
– Align the arms of the -3282- so that they match up with the
holes in the Adjustment Plate .
– Install the Support Elements -A- as illustrated on the
-3282/33- .
– Install the Mounting Element -C- instead of the -3282/29- .
– Align the -3282/33- so that it is parallel to the transmission.
– Install the -3282/29- into the rear hole in the transmission for
the pendulum support bolt.
– Secure the -VW771/40- in the threaded hole of the transmis‐
sion housing as illustrated.
– Secure the transmission on the -3282- using the bolt (M10×20)
-A-.
The drift -B- must be flush at the bottom with the guide on the
-3282- -arrow-.
– Position the -VAS6931- under the vehicle. The arrow on the
adjusting plate points in direction of travel.
– Remove the engine/transmission connecting bolt -C-.
– Remove the remaining engine/transmission bolts.
– Separate the transmission from the engine (alignment
sleeves).
– Push the engine toward the front a little bit (a second techni‐
cian is needed).
– Guide the right flange shaft -1- over the bolting eyelet of the
engine -2-.
Then guide the right flange shaft -1- past the flywheel and the
opening -arrow- in the intermediate plate.
– Move the transmission in the area of the differential with the
spindles of the -3282- into an angled position.
• The differential must face upward.
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