Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 502
– Remove fuel filter and set off to the side. Do not open the line
system. Refer to ⇒ Fuel Supply System; Rep. Gr. 20 ; Fuel
Delivery Unit/Fuel Level Sensor; Overview - Fuel Delivery
Unit/Fuel Level Sensor .
– If present, remove wires from the front area of the tab on the
longitudinal member -arrow-. Do not disconnect line system.
– Position the -T40093/3-6- on the right longitudinal member.
– If necessary, carefully unclip the A/C system pipe in the front
area. Do not disconnect the line system. Refer to ⇒ Heating,
Ventilation and Air Conditioning; Rep. Gr. 87 ; Refrigerant
Circuit; System Overview - Refrigerant Circuit .
• The -T40093/3-6- locks with the pins -A- behind the tab on the
longitudinal member -arrow-.
– Install the -T40093/3- .
– Connect the -T40093/3- over the -T40091/1- with the
-10-222A- and tension it (refer to the previous illustration).
• The -T40091/1- must be flush with the -T40091/3- and the -
T40093/3- (refer to the previous illustration).
– Then engage the -T40093/3- in the lifting eyes, as shown.
– Pretension the engine/transmission assembly and -10-222A-
via the -T40093/3- .
– Disconnect the front left connectors from the transmission:
1 - Transmission for vehicles with start/stop system: Transmis‐
sion Neutral Position Sensor - G701-
2 - Back-Up Lamp Switch - F4-
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Noise Insulation; Overview - Noise Insulation .
– Remove the lower section of the left front wheel housing liner.
Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Wheel Housing Liner;
Front Wheel Housing Liner, Removing and Installing .
– Remove the starter. Refer to ⇒ Electrical Equipment; Rep. Gr.
27 ; Starter; Starter, Removing and Installing .
– Disconnect the connector -1- from the Oil Level Thermal Sen‐
sor - G266- .
– Remove the subframe and steering gear. Refer to ⇒ Suspen‐
sion, Wheels, Steering; Rep. Gr. 40 ; Subframe; Subframe
with Steering Gear, Removing and Installing .
– Remove the drive axle heat shield -arrows- (if equipped). Re‐
fer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive
Axle; Drive Axle, Removing and Installing .
– Remove the drive axles from the flange shafts and tie them up
as high as possible. Be careful not to damage the surface pro‐
tection. Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr.
40 ; Drive Axle; Drive Axle, Removing and Installing .
Caution
There is a danger of causing damage to the decoupling ele‐
ment.
♦ Pay attention to ⇒ Engine Mechanical, Fuel Injection and
Ignition; Rep. Gr. 26 ; Emissions Control; Overview -
Emissions Control .
– Disconnect the exhaust system behind the particulate filter.
Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition;
Rep. Gr. 26 ; Exhaust Pipes/Mufflers; Overview - Muffler .
– If present, remove nut -arrow- and ground cable.
– Remove the bolts -arrows- from the transmission mount.
– Turn the spindles on the -10-222A- and lower the transmission
to dimension -a-.
• Dimension -a- = 60 mm
– Remove the bolts -arrows- and then remove the transmission
bracket from the transmission.
– Remove the bolts -2- from the transmission/engine connec‐
tion.
The transmission to engine connection bolts -1 and 3- will be re‐
moved later in the procedure.
Align the -3282- with the -3282/33- in order to remove the trans‐
mission.
– Align the arms of the -3282- so that they match up with the
holes in the Adjustment Plate .
– Install the Support Elements -A- as illustrated on the
-3282/33- .
– Install the Mounting Element -C- instead of the -3282/29- .
– Align the -3282/33- so that it is parallel to the transmission.
– Install the -10-222A/29- into the rear hole in the transmission
for the pendulum support bolt.
– Secure the -VW771/40- inside the threaded hole in the trans‐
mission housing as illustrated.
– Secure the transmission on the -3282- using the bolt (M10×20)
-A-.
The drift -B- must be flush at the bottom with the guide on the
-3282- -arrow-.
– Position the -VAS6931- under the vehicle. The arrow on the
adjusting plate points in direction of travel.
– Remove the engine/transmission connecting bolt -C-.
– Remove the last transmission to engine connecting bolt
-arrow-.
– Separate the transmission from the engine (alignment
sleeves).
– Carefully lower the transmission while guiding the right flange
shaft past the hole -arrow 1- on the intermediate plate and the
flywheel -arrow 2-.
Note
Pay attention to the lines when lowering the transmission.
Install the transmission. Refer to
⇒ “2.2.1 Transmission, Installing, Vehicles with Turbo Diesel En‐
2.1.2
Transmission, Removing, Vehicles with
Gasoline Engine
Special tools and workshop equipment required
♦ Engine Support Bridge - 10-222A-
♦ Engine Support Bridge - Engine Support 29 - 10-222A/29-
♦ Engine Support Bridge - Engine Support 18 - 10-222A/18-
♦ If necessary Engine/Gearbox Support Shackle (2 pc.) -
10-222A/12-
♦ Transmission Support - 3282-
♦ Transmission Support - Pins 29 - 3282/29-
♦ Transmission Support - Mounting Plate 33 - 3282/33-
♦ Transmission Support Jig - 3336- to transport the transmis‐
sion.
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Torque Wrench 1332 40-200Nm - VAG1332-
♦ Engine and Gearbox Jack - VAS6931-
♦ Slide Hammer Set - Adapter 40 - VW771/40-
♦ Engine Support Brackets - T40093/3-6- (quantity 2)
♦ Engine Support Bridge - Special Hook (2 pc.) - 10-222A/20-
♦ Engine Support - Basic Set - Square Pipe - T40091/1- (quan‐
tity 2)
♦ Engine Support - Basic Set - Movable Joint - T40091/3- (quan‐
tity 2)
♦ Engine Support - Supplement Kit - Spindle - T40093/3- (quan‐
tity 2) from the Engine Support - Supplement Kit - T40093A-
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