Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 414
♦ Window Cutter - VAG1561A-
♦ Scraper Blade - 45mm - VAG1561/20-
♦ Cartridge Gun - VAG1628-
♦ Trim Release Lever - T10039 -
Removing
– Remove the headliner. Refer to
⇒ “7.3 Headliner, Removing and Installing”, page 299
.
– Cut the roof reinforcements -1 and 2- with a carpet knife into
strips -3- approximately 6 cm wide -broken lines-.
– Remove the strips -3- from the roof.
– Cut back any remaining adhesive using the Window Cutter -
VAG1561A- and Scraper Blade - 45mm - VAG1561/20- .
Note
If the paint structure was damaged while removing the roof rein‐
forcements, paint damage must be repaired according to the
specifications. Refer to ⇒ Paint; Rep. Gr. 00
Installing
Note
Processing instructions of adhesive must be observed when in‐
stalling roof reinforcements.
– Using the Cartridge Gun - VAG1628- , apply the one-part as‐
sembly adhesive onto the roof reinforcements in adhesive
beads according to the following dimensions. Refer to the
Parts Catalog.
♦ Dimension -a- = 35 mm
♦ Dimension -b- = 31 mm
♦ Dimension -c- = 58 mm
– Measure the width of the roof reinforcements -1 and 2- and
mark the center on both sides.
– Guide the roof reinforcement -1- into the vehicle.
– Position the roof reinforcement -1- according to dimension
-a- at the center of the roof and press on the entire surface.
Dimension -a-, Sedan: 50.5 ± 3 mm from the front panel edge
Dimension -a-, Wagon without sunroof: 25 ± 1 mm from the front
panel edge
– Guide the roof reinforcement -2- into the vehicle.
– Position the roof reinforcement -2- according to dimension
-b- at the center of the roof and press on the entire surface.
Dimension -b-, Sedan: 61 ± 3 mm from the rear panel edge
Dimension -b-, Wagon without sunroof: 25 ± 1 mm from the rear
panel edge
7.4.2
Roof Reinforcement, Attaching to Body,
Wagon with Sunroof
Special tools and workshop equipment required
♦ Window Cutter - VAG1561A-
♦ Scraper Blade - 45mm - VAG1561/20-
♦ Cartridge Gun - VAG1628-
♦ Trim Release Lever - T10039 -
Removing
– Remove the headliner. Refer to
⇒ “7.3 Headliner, Removing and Installing”, page 299
– Cut the roof reinforcements -1- with a carpet knife into strips
-2- approximately 6 cm wide -broken lines-.
– Pull off the strips -2- from the roof.
– Cut back any remaining adhesive using the Window Cutter -
VAG1561A- and Scraper Blade - 45mm - VAG1561/20- .
Note
If the paint structure was damaged while removing the roof rein‐
forcements, paint damage must be repaired according to the
specifications. Refer to the ⇒ Paint; Rep. Gr. 00 .
Installing
Note
Processing instructions of adhesive must be observed when in‐
stalling roof reinforcements.
– Using the Cartridge Gun - VAG1628- , apply the one-part as‐
sembly adhesive onto the roof reinforcements in adhesive
beads according to the following dimensions. Refer to the
Parts Catalog.
♦ Dimension -a- = 35 mm
♦ Dimension -b- = 30 mm
♦ Dimension -c- = 58 mm
– Measure the width of the roof reinforcements -1- and mark the
center on both sides.
– Guide the roof reinforcement -1- into the vehicle.
– Position the roof reinforcement -1- according to dimension
-a- at the center of the roof and press on the entire surface.
Dimension -a-: 12 ± 1 mm from the rear panel edge
8
Special Tools
Special tools and workshop equipment required
♦ Trim Release Lever - T10039-
♦ Wedge Set - T10383-
♦ Omega Clip Tool - T40280-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
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