Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 671
– Remove the left and right pilot valves using the Assembly Tool
- T10352/2- in the direction of the -arrow-.
– Remove the bolts -arrows- and remove the bearing bracket.
– Remove the bolts -arrows-.
– Install the Chain Tensioner Lever - T40243- in direction of
-arrows-.
– Press the chain tensioner locking ring -1- together and hold it.
– Slowly press and hold the Chain Tensioner Lever - T40243-
in the direction of -arrow-.
– Secure the chain tensioner with the Tensioner Locking Tool -
T40267- .
– Remove the Chain Tensioner Lever - T40243- .
– Bolt the Camshaft Lock - Component 2 - T40271/2- to the cyl‐
inder head and slide into the splines on the chain sprocket in
the direction of the -arrow 2-. Rotate the intake camshaft with
the Adapter - T40266- -1- if necessary.
– Install the Camshaft Lock - Component 1 - T40271/1- on the
cylinder head.
For the following steps a second technician is necessity.
– Hold the exhaust camshaft with the Adapter - T40266- in the
direction of the -arrow A-. Remove the bolt -1- and guide the
tensioning rail -2- downward. Turn the camshaft clockwise in
direction of -arrow A- until the Camshaft Lock - Component 1
- T40271/1- can be pushed in the chain sprocket splines -C-.
– Remove the guide rail -1- by unlocking the latch -arrow- with
a screwdriver and pushing the guide rail forward.
– Remove the bolts -arrows- and remove the chain tensioner
-1-.
– Press the oil pump chain tensioner bracket in direction of
-arrow- and lock with Locking Pin (3 pc.) - T40011- .
– Remove the bolt -1- and remove the chain tensioner.
– Remove the bolts -1- and remove the glide rail -2-.
– Remove the camshaft timing chain from the camshaft sprocket
and hang it on the camshaft pins -arrows-.
– Remove the chain tensioner -1- for the balance shaft timing
chain.
– Remove the bolts -1-. Remove the tensioning rail -2- and the
glide rails -3 and 4-.
– Loosen the adjusting bolt -A- and remove the tensioning pin
-B-.
– Remove the oil pump drive timing chain to remove the three
stage chain sprocket.
– Remove the camshaft timing chain and drive chain for the bal‐
ance shaft.
Installing
– Check that the crankshaft is at Top Dead Center (TDC). The
flat area on the crankshaft -arrow- must be horizontal.
– Draw the markings on the cylinder block -1-, as shown, with a
waterproof marker.
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