Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 672
– Draw a marking -2- on the three stage chain sprocket tooth
-1- with a waterproof marker.
– Turn the intermediate sprocket and balance shaft to the mark‐
ings -arrow-, do not loosen the bolt -1-.
Note
♦
The painted links of the chain must be positioned on the mark‐
ings on the chain sprockets.
♦
Do not pay attention to the position of any additional painted
chain links that may also be present.
– Lay the balance shaft drive chain, and position the painted
links -arrows- with the markings on the chain sprockets.
– Install the guide track -1- and tighten bolts -arrows-.
– Engage the camshaft timing chain with the painted links
-arrows- on the camshaft pins.
– Lay the oil pump drive timing chain onto the three stage chain
sprocket.
– Tilt the three stage chain sprocket in the direction of the
-arrow- toward the engine and secure it to the crankshaft. The
marking -arrows- must be positioned opposite each other.
1.
Install the Tensioning Pins - T10531/2- in the crankshaft and
tighten hand-tight.
2.
Install the Turning Over Tool - T10531/3- . Tighten the
Knurled Nut - T10531/4- hand tight. Using a 32 mm open
end wrench move the Turning Over Tool - T10531/3- back
and forth slightly while doing this tighten the Knurled Nut -
T10531/4- until the chain sprocket is seated securely on the
crankshaft splines. Now tighten the adjusting bolt -A-.
– Position the painted chain link in the balance shaft drive chain
-arrow- at the marking on the three stage chain sprocket. In‐
stall the tensioning rail -1- and the glide rail -2-. Tighten bolts
-3-.
– Install the chain tensioner -1-.
– Check the adjustment again. The painted chain links
-arrows- must line up with the markings on the chain sprock‐
ets.
– Place the camshaft timing chain on the intake camshaft, ex‐
haust camshaft and the crankshaft. Position the painted chain
links -arrows- on the markings on the chain sprockets.
– Install the guide rail -2- and tighten the bolts -1-.
– Install the upper glide rail -1-.
For the following steps a second technician is necessity.
– Turn the exhaust camshaft with the Adapter - T40266- slightly
in the direction of -arrow A- and push the Camshaft Lock -
Component 1 - T40271/1- from the camshaft splines in the
direction of -arrow B-. Release the camshaft in the direction in
the direction of -arrow C-, until the timing chain touches the
glide rail -1-. Hold the camshaft in this position, install the ten‐
sioning rail -2- and tighten the bolts -3-.
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