Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 24
5
Headlamp Washer System
page 85
⇒ “5.3 Headlamp Washer Pump V11 , Removing and Installing”,
page 86
⇒ “5.4 Spray Nozzles, Removing and Installing”, page 86
⇒ “5.5 Spray Nozzles, Adjusting”, page 87
⇒ “5.6 Lift Cylinder, Removing and Installing”, page 87
5.1
Overview - Headlamp Washer System
1 - Headlamp Washer Pump -
V11-
❑ Removing and instal‐
ling. Refer to
.
2 - Grommet
❑ Replace if damaged.
3 - Washer Fluid Reservoir
❑ Removing and instal‐
ling. Refer to
.
4 - Nut
❑ 8 Nm
❑ Quantity: 3
5 - Left Spray Nozzle
❑ Removing and instal‐
ling. Refer to
6 - Washer Fluid Hose
7 - Right Spray Nozzle
❑ Removing and instal‐
ling. Refer to
5.2
Washer Fluid Reservoir, Removing and
Installing
The combined washer fluid reservoir for the windshield and rear
window washer systems, as well as the headlamp washer sys‐
tem, is located in the left front wheel housing.
– Washer Fluid Reservoir, Removing and installing. Refer to
⇒ “2.2 Washer Fluid Reservoir, Removing and Installing”,
.
5.3
Headlamp Washer Pump - V11- , Re‐
moving and Installing
Special tools and workshop equipment required
♦ Drip Tray
Removing
– Turn off the ignition and all electrical equipment.
– Remove the ignition key, if equipped.
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Noise Insulation; Overview - Noise Insulation .
– Release and disconnect the connector -2-.
– Place a drip tray under the washer fluid reservoir.
– Push the release button -3-.
– Remove the washer fluid hose -4- from the Headlamp Washer
Pump - V11- -1-.
– Remove the Headlamp Washer Pump - V11- -1- in the direc‐
tion of the -arrow A- upward out of the washer fluid reservoir.
Installing
Install in the reverse order of removal while paying attention to
the following:
When connecting the washer fluid line, ensure that the securing
clip engages audibly into the connection.
– Check the sealing grommet for damage.
5.4
Spray Nozzles, Removing and Installing
The removal and installation is described for the left side. Re‐
moving and installing on the right side is identical.
Removing
– Turn off the ignition and all electrical equipment.
– Remove the ignition key, if equipped.
– Remove the lift cylinder. Refer to
⇒ “5.6 Lift Cylinder, Removing and Installing”, page 87
.
– Push the catch in the direction of -arrow A-.
– Remove the spray nozzle -1- from the lift cylinder -2-.
Installing
Install in the reverse order of removal while paying attention to
the following:
The spray nozzle must engage audibly when pushed in the lift
cylinder.
5.5
Spray Nozzles, Adjusting
The nozzles are already adjusted by the manufacturer and must
not be adjusted after installation.
– Check the adjustment of the spray nozzle. Refer to ⇒ Mainte‐
nance ; Booklet 36.1 ; Procedure Descriptions .
5.6
Lift Cylinder, Removing and Installing
Special tools and workshop equipment required
♦ Drip Tray
The removal and installation is described for the left side. Re‐
moving and installing on the right side is identical.
Removing
– Turn off the ignition and all electrical equipment.
– Remove the ignition key, if equipped.
– Remove the front wheel housing liner. Refer to ⇒ Body Exte‐
rior; Rep. Gr. 66 ; Wheel Housing Liner; Front Wheel Housing
Liner, Removing and Installing .
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Noise Insulation; Overview - Noise Insulation .
– Place a drip tray under the lift cylinder.
– Push the release button -1- in the direction of the -arrow A-.
– Remove the washer fluid hose -2- in the direction of the arrow
-B- from the lift cylinder -3-.
Note
A second technician is required for removing the cap.
– Move the lift cylinder with the cap -1- out of the bumper cover
using pressurized air and hold.
– Push the cap -1- on both sides out of the upper mounting -2-
in the direction of the -arrow A-.
– Pivot the cap -1- in the direction of the -arrow B- and unclip
from the lower mounting -3-.
– Push the release buttons -1- in the direction of the -arrow A-.
– Remove the lift cylinder -2- downward from the bracket -3-.
Installing
Install in the reverse order of removal while paying attention to
the following:
Pay attention to the markings on the lift cylinder for the left and
right.
The lift cylinder must engage audibly when pushing in the mount.
When connecting the washer fluid line, ensure that the securing
clip engages audibly into the connection.
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