Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 625
– Disengage the selector lever cable -1- from the bracket -2- clip
-3-.
Note
♦
Do not remove the clip -5-.
♦
Do not bend or kink the selector lever cable.
– Remove the cable bracket -4- from the transmission to do this
remove the bolts -arrows-.
– If equipped, disconnect the Ground (GND) cable from the bolt
-3- on the transmission bracket.
– Remove the wires -1 and 2- from the starter.
– Removing starter. Refer to ⇒ Electrical Equipment; Rep. Gr.
27 ; Starter; Starter, Removing and Installing .
– Place lint-free cloth on to ATF cooler and transmission to ab‐
sorb exiting coolant.
Note
♦
Mark the ATF cooler coolant hoses to prevent confusing them
when installing them later.
♦
The coolant system is under pressure when the engine is
warm.
♦
Cover the cap on the reservoir with a cloth and open it carefully
before removing the coolant hoses.
– Clamp the coolant hoses with Hose Clamps - Up To 25mm -
3094- and remove them from the ATF cooler.
– Seal the coolant hoses and connections with plugs taken from
Engine Bung Set - VAS6122- .
– Remove the Secondary Air Injection Solenoid Valve - N112- .
Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition;
Rep. Gr. 26 ; Secondary Air Injection System; Secondary Air
Injection Solenoid Valve - N112- , Removing and Installing .
– Remove the upper transmission bolts -arrows- to the engine,
for example, with a 12-point double joint socket insert -A-.
Note
If necessary for removing and installing these bolts the Insert Tool
- 18mm - T10179- or the Insert Tool - 18mm - T10509- can be
used.
– Remove the filler tube for the windshield washer system wash‐
er fluid reservoir. Refer to ⇒ Electrical Equipment; Rep. Gr.
92 ; Windshield Washer System; Washer Fluid Reservoir, Re‐
moving and Installing .
– Unlock the retaining tab in direction of -arrow- and remove the
left engine cover mount -1-.
– Unclip the right mount -1- for the engine cover from the bracket
-2-.
Attach the Engine Support Bridge - 10-222A- as follows:
The following are needed:
♦ Engine Support Bridge - Engine Support 18 - 10-222A/18-
♦ Engine Support Bridge - Special Hook (2 pc.) - 10-222A/20-
♦ Engine/Gearbox Support Shackle (2 pc.) - 10-222A/12- (is
needed if the Spindle from the Engine Support Bridge -
10-222A- cannot be engaged in the engine lifting eye).
♦ Engine Support Bridge - Engine Support 29 - 10-222A/29-
(quantity 2)
♦ Engine Support - Basic Set Square Pipe - T40091/1- (quantity
2)
♦ Engine Support - Basic Set Movable Joint - T40091/3- (quan‐
tity 2)
♦ Engine Support - Supplement Kit Spindle - T40093/3- (quan‐
tity 2)
♦ Engine Support Brackets - T40093/3-6- (quantity 2)
– Insert the Engine Support Bridge - Engine Support 29 -
10-222A/29- between the fender bolting edge and the fender
bolting plate underneath it on both sides of the vehicle.
♦ Engine Support Bridge - Engine Support 29 - 10-222A/29- in‐
stallation position:
“L” = -1- Adapter is installed on the “right” side of the vehicle
( Adapter locks in the hole on the fender).
“R” (not illustrated here), Adapter is installed on the “left” side of
the vehicle.
The arrow -2- on the Engine Support Bridge - Engine Support 29
- 10-222A/29- always points in the direction of travel.
– Slide the Engine Support Bridge - Engine Support 18 -
10-222A/18- and two Engine Support - Basic Set Movable
Joint - T40091/3- onto the Engine Support Bridge - 10-222A- .
– Tighten the Engine Support Bridge - 10-222A- on the Engine
Support Bridge - Engine Support 29 - 10-222A/29- .
-A- = Engine Support Brackets - T40093/3-6- (⇒ next illustration)
The adapter -A- is the Engine Support Brackets - T40093/3-6- and
is positioned as follows:
– If present, remove wires from the front area of both longitudinal
members -arrow-. Do not disconnect line system.
– Place the Engine Support Brackets - T40093/3-6- on both lon‐
gitudinal members (the right longitudinal member is illustrated
here).
– If necessary, carefully unclip the Air Conditioning (A/C) system
pipe in the front area. Do not disconnect the line system. Refer
to ⇒ Heating, Ventilation and Air Conditioning; Rep. Gr. 87 ;
Refrigerant Circuit; System Overview - Refrigerant Circuit .
• The Engine Support Brackets - T40093/3-6- locks respectively
with the pins -A- behind the tab on the longitudinal member
-arrow-.
– Install the Engine Support - Supplement Kit Spindle -
T40093/3- .
– Connect the Engine Support - Supplement Kit Spindle -
T40093/3- over the Engine Support - Basic Set Square Pipe -
T40091/1- with the Engine Support Bridge - 10-222A- and
tension it (⇒ previous illustration).
Note
♦
The Engine Support - Basic Set - Square Pipe - T40091/1-
must not touch the windshield.
♦
The Engine Support Bridge - Engine Support 18 - 10-222A/18-
must not lie on the windshield wiper arm.
– Engage the Spindles with the Engine Support Bridge - Special
Hook (2 pc.) - 10-222A/20- and if necessary with the Engine/
Gearbox Support Shackle (2 pc.) - 10-222A/12- in the engine
lifting eyes.
– Pretension the engine/transmission assembly and Engine
Support Bridge via the Spindles .
– Raise the vehicle and remove the front wheels.
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Noise Insulation; Overview - Noise Insulation .
– Remove the lower section of the left front wheel housing liner.
Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Wheel Housing Liner;
Front Wheel Housing Liner, Removing and Installing .
– Disconnect the connectors -1 and 2- from the front of the
transmission.
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