Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 924
1.1.5
Overview - Headlamp Housing Repair Set
1 - Headlamp
2 - Inner Mounting Tab
❑ Removing and instal‐
ling. Refer to
.
3 - Screw
❑ 2 Nm
❑ Quantity: 1
4 - Rear Mounting Tab
❑ Removing and instal‐
ling. Refer to
.
5 - Screw
❑ 2 Nm
❑ Quantity: 3
6 - Screw
❑ 2 Nm
❑ Quantity: 1
7 - Upper Mounting Tab
❑ Removing and instal‐
ling. Refer to
.
8 - Screw
❑ 2 Nm
❑ Quantity: 2
9 - Outer Mounting Tab
❑ Removing and installing. Refer to
⇒ “1.6 Headlamp Housing Repair Kit, Installing”, page 109
1.2
Headlamp, Removing and Installing
WARNING
Life-threatening danger due to high voltage.
♦ Pay attention to usage and safety information for HID
headlamps. Refer to
Note
♦
If only one headlamp was removed, then the front bumper
cover must be loosened only on the respective side.
♦
If both headlamps are removed, then the front bumper must
be completely removed. Refer to ⇒ Body Exterior; Rep. Gr.
63 ; Front Bumper; Bumper Cover, Removing and Installing .
The removal and installation is described for the left side. Re‐
moving and installing on the right side is identical.
Removing
– Turn off the ignition and all electrical equipment.
– Remove the ignition key, if equipped.
– Remove the radiator grille. Refer to ⇒ Body Exterior; Rep. Gr.
66 ; Radiator Grille/Front Trim; Radiator Grille, Removing and
Installing .
Caution
There is a risk of damaging the components.
♦ Carefully remove the bumper cover. Make sure that the
bumper cover is not deformed or ripped.
♦ When removing the headlamp the surface can be scratch‐
ed. Tape up those components which could be damaged.
– Remove the bolts -3- from the front wheel housing liner.
– Remove the bolts between the bumper cover and lock carrier
from below.
– If equipped, remove the bolts -1-.
– Detach the bumper cover -2- from the fender and remove in
the direction of the -arrow A-.
Note
The front bumper cover requires complete removal only when re‐
moval and installation of both headlamps are performed. Refer to
⇒ Body Exterior; Rep. Gr. 63 ; Front Bumper; Bumper Cover,
Removing and Installing .
– Tape off the marked areas -3- on the headlamp -2-.
– Tape off the bottom of the fender brace -4-.
– Tape off the marked area -5- on the bumper cover -1-.
– Remove the bolts -3, 5 and 6-.
– Loosen the bolt -4-.
– Disengage the connector and disconnect.
– Remove the headlamp -1- forward.
Installing
Install in the reverse order of removal while paying attention to
the following:
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