Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 725
9
Special Tools
Special tools and workshop equipment required
♦ Elbow Assembly Tool - T10118-
♦ Injector/Combustion Chamber Seal Tool Set - T10133C-
♦ Torx Socket - T30 - T10347-
♦ Flare Nut Attachment - 17mm - T10456-
♦ Socket - 27mm - T40218-
♦ Wiring Harness Repair Set - Hot Air Blower - VAS1978/14A-
-1- with nozzle attachment -2- from the Wiring Harness Repair
Set - VAS1978B- .
♦ Ring Wrench 7-Piece Set - 3337-
♦ Not Illustrated:
♦ Ultrasonic Cleaning Unit - VAS6418-
♦ Mounting Plate for Injection Modules - VAS6418/1-
♦ Cleaning Fluid - VAS6418/2-
♦ Pressure Sensor Tester - VAS6394-
♦ Adapter - VAS6394/2-
♦ Vehicle Diagnostic Tester - Test Adapter - 3 Pin - VAS5570-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Vehicle Diagnostic Tester
26 – Exhaust System, Emission Controls
1
Exhaust Pipes/Mufflers
⇒ “1.1 Overview - Muffler”, page 338
⇒ “1.2 Exhaust Pipes/Mufflers, Separating”, page 342
⇒ “1.3 Muffler, Removing and Installing”, page 343
⇒ “1.4 Exhaust System, Installing without Tension”, page 345
⇒ “1.5 Exhaust System, Checking for Leaks”, page 346
⇒ “1.6 Clamping Sleeve Installation Position”, page 347
1.1
Overview - Muffler
⇒ “1.1.1 Overview - Muffler, Golf with 2.0L Engine ”, page 338
⇒ “1.1.2 Overview - Muffler, Golf with 1.8L Engine ”, page 340
⇒ “1.1.3 Overview - Muffler, Golf Wagon”, page 341
1.1.1
Overview - Muffler, Golf with 2.0L Engine
1 - Front Clamping Sleeve
❑ Before tightening, align
exhaust system free of
tension. Refer to
❑ Tighten threaded con‐
nections evenly.
❑ Tightening specifica‐
tion. Refer to
2 - Center Muffler
❑ Original equipment as
one unit with rear muf‐
fler. For repairs, replace
each separately
❑ Removing and instal‐
ling. Refer to
.
❑ Separating point. Refer
to
❑ Exhaust System, Instal‐
ling without Tension.
Refer to
3 - Bolt
❑ 20 Nm
4 - Bracket
5 - Retaining Loop
❑ Replace if damaged
6 - Rear Muffler
❑ Original equipment as one unit with rear muffler. For repairs, replace each separately
❑ Removing and installing. Refer to
⇒ “1.3 Muffler, Removing and Installing”, page 343
❑ Separating point. Refer to
⇒ “1.2 Exhaust Pipes/Mufflers, Separating”, page 342
❑ Exhaust System, Installing without Tension. Refer to
⇒ “1.4 Exhaust System, Installing without Tension”, page 345
7 - Rear Clamping Sleeve
❑ Before tightening, align exhaust system free of tension. Refer to
⇒ “1.4 Exhaust System, Installing without Tension”, page 345
❑ Installed position. Refer to
⇒ Fig. ““Installation Position for Rear Clamping Sleeve”“ , page 347
❑ Tighten threaded connections evenly.
❑ Tightening specification. Refer to
⇒ Fig. ““Tightening Specification of Clamping Sleeve”“ , page 347
.
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