Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 726
1.1.2
Overview - Muffler, Golf with 1.8L Engine
1 - Retaining Loop
❑ Replace if damaged
2 - Bolt
❑ 20 Nm
3 - Mount
❑ Replace if damaged
4 - Rear Muffler
❑ Original equipment as
one unit with center muf‐
fler. For repairs, replace
each separately
❑ Removing and instal‐
ling. Refer to
.
❑ Separating the exhaust
pipes/mufflers. Refer to
❑ Exhaust System, Instal‐
ling without Tension.
Refer to
5 - Rear Clamping Sleeve
❑ Before tightening, align
exhaust system free of
tension. Refer to
❑ Installed position. Refer
to
⇒ “1.6 Clamping Sleeve Installation Position”, page 347
❑ Tighten threaded connections evenly.
6 - Nut
❑ 30 Nm
7 - Retaining Loop
❑ Replace if damaged
8 - Bolt
❑ 20 Nm
9 - Mount
❑ Replace if damaged
10 - Center Muffler
❑ Original equipment as one unit with rear muffler. For repairs, replace each separately
❑ Removing and installing. Refer to
⇒ “1.3 Muffler, Removing and Installing”, page 343
.
❑ Separating the exhaust pipes/mufflers. Refer to
⇒ “1.2 Exhaust Pipes/Mufflers, Separating”, page 342
.
❑ Exhaust System, Installing without Tension. Refer to
⇒ “1.4 Exhaust System, Installing without Tension”, page 345
.
1.1.3
Overview - Muffler, Golf Wagon
1 - Retaining Loop
❑ Replace if damaged
2 - Bolt
❑ 20 Nm
3 - Mount
❑ Replace if damaged
4 - Center Muffler
❑ Original equipment as
one unit with rear muf‐
fler. For repairs, replace
each separately
❑ Removing and instal‐
ling. Refer to
❑ Separating the exhaust
pipes/mufflers. Refer to
.
❑ Exhaust System, Instal‐
ling without Tension.
Refer to
.
5 - Retaining Loop
❑ Replace if damaged
6 - Mount
❑ Replace if damaged
7 - Bolt
❑ 20 Nm
8 - Rear Muffler
❑ Original equipment as one unit with center muffler. For repairs, replace each separately
❑ Removing and installing. Refer to
⇒ “1.3 Muffler, Removing and Installing”, page 343
❑ Separating the exhaust pipes/mufflers. Refer to
⇒ “1.2 Exhaust Pipes/Mufflers, Separating”, page 342
❑ Exhaust System, Installing without Tension. Refer to
⇒ “1.4 Exhaust System, Installing without Tension”, page 345
9 - Rear Clamping Sleeve
❑ Before tightening, align exhaust system free of tension. Refer to
⇒ “1.4 Exhaust System, Installing without Tension”, page 345
❑ Installed position. Refer to
⇒ “1.6 Clamping Sleeve Installation Position”, page 347
❑ Tighten threaded connections evenly.
10 - Nut
❑ 30 Nm
1.2
Exhaust Pipes/Mufflers, Separating
⇒ “1.2.1 Golf”, page 342
⇒ “1.2.2 Golf Wagon”, page 342
1.2.1
Golf
Special tools and workshop equipment required
♦ Chain Pipe Cutter - VAS6254-
♦ Pneumatic Body Saw - VAS6780-
♦ A separating point has been provided in the connecting pipe
for individual replacement of the center or rear muffler.
♦ The separating point is marked by a depression around the
circumference of the exhaust pipe.
Procedure
– Disconnect the exhaust pipe at the separating point -arrow- at
a right angle using the Chain Pipe Cutter - VAS6254- or Pneu‐
matic Body Saw - VAS6780- .
– When installing position the clamping sleeve -arrow- at the
side markings.
– Note the installation position. Refer to
⇒ “1.6 Clamping Sleeve Installation Position”, page 347
– Install the exhaust system free of tension. Refer to
⇒ “1.4 Exhaust System, Installing without Tension”,
1.2.2
Golf Wagon
Special tools and workshop equipment required
♦ Chain Pipe Cutter - VAS6254-
♦ A separating point has been provided in the connecting pipe
for individual replacement of the center or rear muffler.
♦ The separating point is marked by a depression around the
circumference of the exhaust pipe.
Procedure
– Separate the exhaust pipe at a right angle at the separating
point -arrow- using a Chain Pipe Cutter - VAS6254- .
– When installing, position the clamping sleeve central to the
side markings -arrows-.
– Install the rear clamping sleeve. Refer to
⇒ “1.6 Clamping Sleeve Installation Position”, page 347
.
– Install the exhaust system free of tension. Refer to
⇒ “1.4 Exhaust System, Installing without Tension”,
.
1.3
Muffler, Removing and Installing
⇒ “1.3.1 Golf”, page 343
⇒ “1.3.2 Golf Wagon”, page 344
1.3.1
Golf
Removing
– If equipped, remove the left rear underbody panel. Refer to ⇒
Body Exterior; Rep. Gr. 66 ; Underbody Panel; Overview -
Underbody Panels .
– Remove the rear tunnel brace -2-. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Underbody Panel; Overview - Underbody Pan‐
els .
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