Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 1014
– To loosen the driveshaft bolts, counterhold with the Counter‐
hold - Multiple Use - T10172A- and the Counterhold - Kit -
Adapter 5 - T10172/5- on the rear final drive.
– Remove the driveshaft bolts -arrows- on the rear final drive.
– Remove the driveshaft from the centering pins at the rear final
drive. Press the driveshaft slightly forward when doing this.
Therefore remove the bolts from the center bearing/driveshaft
if necessary.
Caution
Risk of damaging sealing ring -arrow - in driveshaft flange.
♦ Remove the driveshaft horizontally from the centering
pins.
– Then tie up the rear area of the driveshaft -A- with for example
a wire -B- to the side of the body.
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8. Haldex Clutch
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– Disconnect the connector -B- from the All Wheel Drive Control
Module - J492- -A-.
Note
Do not disconnect the connector -C-.
– Place the Used Oil Collection and Extraction Unit -
SMN372500- under rear the final drive.
– Remove the drain plug -A- and completely drain the High Per‐
formance Haldex Clutch Oil .
– Install the drain plug -A- with the new sealing ring and tighten
to 30 Nm.
– Remove the fastening bolts -arrows- and remove the Haldex
clutch from the rear final drive.
Installing
Install in reverse order of removal. Note the following:
– Remove the old O-ring -arrow- from the Haldex clutch.
– Insert the new O-ring -arrow- and lightly lubricate with High
Performance Haldex Clutch Oil .
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Rep. Gr.39 - Final Drive, Differential
– Insert the Haldex clutch -1- in the rear final drive. Install Guide
Pins - T10093- for exact guidance.
– Rotate at flange/driveshaft -2- and insert Haldex clutch all the
way in.
– Tighten the bolts -arrows- to the tightening specification.
– Connect the connector -B- from the All Wheel Drive Control
Module - J492- -A-.
The connector -C- must be removed.
– Attach the driveshaft to the rear final drive, refer to
⇒ “2.2 Driveshaft, Removing and Installing”, page 10
– Reconnect exhaust system making sure it is not under stress,
refer to ⇒ Engine Mechanical, Fuel Injection and Ignition; Rep.
Gr. 26 ; Exhaust Pipes/Mufflers; Overview - Muffler .
– Add High Performance Haldex Clutch Oil and check the oil
level in the Haldex clutch, refer to
⇒ “7 High-Performance Haldex Clutch Oil”, page 41
.
Tightening specifications
♦ Haldex clutch drain plug, refer to
.
♦ Haldex clutch to final drive, refer to item -7-
.
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8.5
All Wheel Drive Control Module - J492- ,
Removing and Installing
⇒ “8.5.1 All Wheel Drive Control Module J492 , Removing and
Installing, Generation V”, page 52
8.5.1
All Wheel Drive Control Module - J492- ,
Removing and Installing, Generation V
Removing
– Remove the connectors from -B and C- from the All Wheel
Drive Control Module - J492- -A-.
– Remove the All Wheel Drive Control Module - J492- bolts
-arrows- from the Haldex clutch and the All Wheel Drive Con‐
trol Module - J492- -A-.
Installing
Install in reverse order of removal.
Tightening specifications
♦ All Wheel Drive Control Module - J492- to Haldex clutch, refer
to item -3-
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Rep. Gr.39 - Final Drive, Differential
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