Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 902
2
Generator
⇒ “2.1 Overview - Generator”, page 13
⇒ “2.2 Generator, Removing and Installing”, page 15
⇒ “2.3 Generator, Checking”, page 22
⇒ “2.4 Ribbed Belt Pulley, Removing and Installing”, page 22
⇒ “2.5 Voltage Regulator, Removing and Installing”, page 27
2.1
Overview - Generator
⇒ “2.1.1 Overview - Generator without Bushings”, page 13
⇒ “2.1.2 Overview - Generator with Bushings”, page 14
2.1.1
Overview - Generator without Bushings
1 - Bolt
❑ 23 Nm
❑ Quantity: 4
2 - Generator - C-
❑ Removing and instal‐
ling. Refer to
.
❑ Checking. Refer to
❑ Ribbed belt pulley, re‐
moving and installing.
Refer to
.
❑ Voltage Regulator -
C1- , removing and in‐
stalling. Refer to
.
3 - Connector
4 - Terminal 30/B+
5 - Cap
6 - Nut
❑ 20 Nm
2.1.2
Overview - Generator with Bushings
1 - Generator - C-
❑ Removing and instal‐
ling. Refer to
❑ Checking. Refer to
.
❑ Ribbed belt pulley, re‐
moving and installing.
Refer to
❑ Voltage Regulator -
C1- , Removing and in‐
stalling. Refer to
2 - Bolt
❑ 23 Nm
❑ Quantity: 2
3 - Bushing
❑ Quantity: 2
❑ Because the clamping
force of a tight bushing
is too low despite the
correct torque, loosen
the bushings
4 - Connector
5 - Cap
6 - Nut
❑ 20 Nm
7 - Terminal 30/B+
8 - Nut
❑ 3.2 Nm
❑ Not installed in all vehicles
9 - Wire Clamp
❑ Not installed in all vehicles
10 - Threaded Pin
❑ 3.2 Nm
❑ Not installed in all vehicles
2.2
Generator, Removing and Installing
⇒ “2.2.2 Generator, Removing and Installing, Vehicles with 2.0L
TSI Engine”, page 16
⇒ “2.2.3 Generator, Removing and Installing, Vehicles with 1.8L
TSI-Engine”, page 18
⇒ “2.2.5 Generator, Removing and Installing, Vehicles with TDI
2.2.1
Generator, Removing and Installing,
1.4L TSI Engine
Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.3 Battery, Disconnecting and Connecting”, page 9
– Remove the ribbed belt. Refer to ⇒ Rep. Gr. 13 ; Cylinder
Block, Belt Pulley Side; Ribbed Belt, Removing and Installing .
– Remove the ribbed belt tensioner. Refer to ⇒ Rep. Gr. 13 ;
Cylinder Block, Belt Pulley Side; Ribbed Belt Tensioner, Re‐
moving and Installing .
Vehicles with A/C System
Caution
Danger of damaging the A/C compressor, the refrigerant line
and hoses.
♦ Do not stretch, bend or kink the refrigerant lines and ho‐
ses.
– Remove the A/C compressor from the bracket. Refer to ⇒
Heating and Air Conditioning; Rep. Gr. 87 ; A/C Compressor;
A/C Compressor, Removing and Installing on Bracket .
– Secure the A/C compressor on the lock carrier so that the re‐
frigerant lines are not under tension.
Continuation for All Vehicles
– Remove the bolts -arrows-.
If the Generator - C- -1- sticks in the bracket, install screw again
down as far as the last two turns.
Carefully strike on bolt heads using flat side of hammer - doing
this loosens the generator mount bushings.
– Remove the Generator - C- -1- with the wires still attached
from the bracket.
– Disconnect the connector -3-.
– Pry off the cap -2-.
– Remove the nut and remove the terminal 30/B+ -4-.
– Remove the Generator - C- -1- downward and to the right.
Installing
Install in the reverse order of removal while paying attention to
the following:
– Move the bolt sleeves slightly to the rear to make it easier to
install the Generator - C- .
Tight bushings for generator mount must be made smooth-run‐
ning, otherwise clamping force of bushing is too little despite
correct torque.
– Connect the Battery - A- . Refer to
⇒ “1.3 Battery, Disconnecting and Connecting”, page 9
.
– After completing work always start the engine and check the
belt routing.
Tightening Specifications
♦ Refer to
⇒ “2.1.2 Overview - Generator with Bushings”, page 14
2.2.2
Generator, Removing and Installing, Ve‐
hicles with 2.0L TSI Engine
Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Engine Bung Set - VAS6122-
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.3 Battery, Disconnecting and Connecting”, page 9
.
– Remove fan shroud. Refer to ⇒ Rep. Gr. 19 ; Radiator/Cool‐
ant Fan; Fan Shroud, Removing and Installing .
– Remove the ribbed belt. Refer to ⇒ Rep. Gr. 13 ; Cylinder
Block, Belt Pulley Side; Ribbed Belt, Removing and Installing .
– Remove the bolts -1 and 2-.
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