Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 448

3.5

Bolts and Nuts

♦ Loosen or tighten bolts and nuts on the covers or housings

diagonally.

♦ The tightening specifications stated apply to non-oiled nuts

and bolts.

♦ Use a wire brush to clean the threads of bolts that were

screwed in with locking compound. Install the bolts with Lock‐

ing Fluid - AMV 185 101 A1- .

♦ Use a thread cutter to clean all threaded holes containing self-

locking bolts to remove any locking compound residue. Oth‐

erwise the bolts could shear the next time they are removed.

♦ Please make sure that the thread pitch is correct so that the

proper thread cutter is used during cleaning, and the thread

does not get damaged.

♦ Always replace self-locking nuts and bolts.

4

Technical Data

⇒ “4.1 Transmission/Engine Allocation”, page 9
⇒ “4.2 Capacities”, page 9
⇒ “4.3 Gear Ratio Calculation”, page 10

4.1

Transmission/Engine Allocation

Always use refer to the transmission code letters if a repair re‐

quires original parts.

S tronic Transmission

0D9, Gasoline engines

Transmission Codes

PUL, PZQ, QML,

QMQ, QSJ, QSQ,

RHN, RVS, RVW

RVS

PUL, PZQ, QMQ,

QSJ, RVS

Engine

2.0L - 162 kW TFSI

2.0L - 169 kW TFSI

2.0L - 155 kW TFSI

Refer to the Parts Catalog for the following information.

♦ Production time period.
♦ The individual gear ratios
♦ Flange shaft allocation

Always use refer to the transmission code letters if a repair re‐

quires original parts.

S tronic Transmission

0D9, Diesel engines

Transmission Codes

PZN, PUG, QMM,

QSD

Engine

2.0L - 110 kW TDI

Common Rail

Refer to the Parts Catalog for the following information.

♦ Production time period.
♦ The individual gear ratios
♦ Flange shaft allocation

4.2

Capacities

Capacities

DSG transmission 0D9

Refill

Refer to ⇒ Fluid Capacity Tables; Rep. Gr. 03

Change

Refer to ⇒ Fluid Capacity Tables; Rep. Gr. 03

Change after removing and installing the

Mechatronic with the transmission installed

Refer to ⇒ Fluid Capacity Tables; Rep. Gr. 03

Change Interval

Refer to the ⇒ Maintenance tables .

Grease

DSG transmission fluid. Refer to the Parts Catalog.

Transmission fluid is obtainable as a replacement part. Refer to

the Parts Catalog for the part number.

4.3

Gear Ratio Calculation

Example:

6th Gear

Final Drive

Drive gear

ZG1 = 45

ZA1 = 21

Driven gear

ZG2 = 28

ZA2 = 70

i = Z2 : Z1 (Z1 = number of teeth on the drive gear, Z2 = number

of teeth on the driven gear)
iG = gear ratio = ZG2 : ZG1 = 28 : 45 = 0.622
iA = axle ratio = ZA2 : ZA1 = 70 : 21 = 3.333
itotal = total ratio = iG x iA = 0.622 x 3.333 = 2.073

5

Electrical Components

5.1

Component Location Overview - Electrical Components

1 - DSG Transmission Mecha‐

tronic - J743-

❑ Installed behind the

transmission cover

❑ Removing and Instal‐

ling. Refer to

⇒ “1.2 Mechatronic, Re‐

moving and Installing”,

page 30

.

2 - Selector Lever - E313-

❑ With Selector Lever

Sensor System Control

Module - J587- , Shift

Lock Solenoid - N110-

and Selector Lever Park

Position Lock Switch -

F319- .

❑ The components are in‐

tegrated in the circuit

board for the shift mech‐

anism function unit and

cannot be replaced indi‐

vidually.

❑ Checking. Refer to the

Vehicle Diagnostic

Tester .

❑ Gearshift mechanism,

removing and installing.

Refer to

⇒ “2.5 Selector Mecha‐

nism, Removing and In‐

stalling”, page 55

3 - Transmission