Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 789
4
Brake Pedal
⇒ “4.1 Overview - Brake Pedal”, page 87
⇒ “4.2 Brake Pedal, Removing from Brake Booster”, page 88
⇒ “4.3 Brake Pedal, Attaching to Brake Booster”, page 89
⇒ “4.4 Brake Pedal, Removing and Installing”, page 89
⇒ “4.5 Mounting Bracket, Removing and Installing”, page 90
4.1
Overview - Brake Pedal
WARNING
The path of the brake pedal must not be shortened via extra
floor mats.
Note
Do not lubricate or grease the mounting pin. The mounting pin must remain dry.
1 - Self-Locking Hex Nut
❑ 25 Nm
❑ Replace after removing
❑ Bolt tightening se‐
quence. Refer to
2 - Mounting Pin
❑ Remove the bracket to
remove.
❑ Removing: Turn the
mounting pin clockwise,
while doing so the tabs
on the mounting pin
break
❑ Replacing the mounting
pin
❑ Do not lubricate or
grease the mounting
pin. The mounting pin
must remain dry
❑ Installing: Turn the
mounting pin counter-
clockwise, until the tabs
at stop engage audibly
3 - Foot Pedal Assembly/
Bracket
❑ Removing and instal‐
ling. Refer to
4 - Bearing Bushing
❑ Not exchangeable,
make sure that it is in‐
stalled in the correct position.
5 - Brake Pedal
❑ Separate the brake pedal from brake booster. Refer to
⇒ “4.2 Brake Pedal, Removing from Brake Booster”, page 88
❑ Brake pedal to brake booster connecting. Refer to
⇒ “4.3 Brake Pedal, Attaching to Brake Booster”, page 89
.
❑ Removing and installing. Refer to
⇒ “4.4 Brake Pedal, Removing and Installing”, page 89
6 - Cover
7 - Bearing Bushing
❑ Not exchangeable, make sure that it is installed in the correct position.
8 - Bearing Shell
9 - Mount
❑ For the ball head on the brake booster push rod
10 - Clip
❑ Replace
❑ Install in both holes on the bracket.
Tightening Sequence
4.2
Brake Pedal, Removing from Brake
Booster
Special tools and workshop equipment required
♦ Brake Servo Release Tool - T10159A-
– Remove the footwell cover on the driver side. Refer to ⇒ Body
Interior; Rep. Gr. 68 ; Storage Compartments and Covers .
– First press brake pedal in direction of brake booster and hold.
2 - Pressure rod
3 - Retaining tabs
– Insert Release Tool - Brake Servo - T10159- and pull in direc‐
tion of driver seat. When doing this, counter-hold on brake
pedal. (At this moment the pedal must not be allowed to move
to the driver seat). The mount retaining tabs -3- will thereby be
pressed off the ball head of the pushrod -2-.
The process of separating the brake pedal from the brake booster
is shown with the pedal assembly removed.
– Pull Release Tool - Brake Servo - T10159- and brake pedal
together toward the driver seat. (This will pull the brake pedal
off the push rod ball head).
Tightening Specification
♦ Footwell cover on the driver side. Refer to ⇒ Body Interior;
Rep. Gr. 68 ; Storage Compartments and Covers; Component
Location Overview - Storage Compartment/Covers .
4.3
Brake Pedal, Attaching to Brake Booster
– Hold the push rod ball head in front of the mount and push the
brake pedal toward the brake booster until the ball head en‐
gages audibly.
– Check the lock by pulling on the brake pedal.
4.4
Brake Pedal, Removing and Installing
Removing the brake pedal separately from the vehicle is not pos‐
sible.
– Remove the bracket. Refer to
⇒ “4.5 Mounting Bracket, Removing and Installing”,
Note
Remove the brake pedal from the removed bracket.
– Turn the mounting pins clockwise in the direction of the
-arrow-.
-1- = Hex Socket Wrench SW 14.
Note
At the same time the tabs -B- break. Replacing the mounting pin.
– Remove the clip from the mounting pin.
– Remove the mounting pin from the right.
– Remove the brake pedal from the bracket.
Installing
Install in reverse order of removal. Pay attention to the following:
Note
Replace the mounting pin and clip.
Note
Do not lubricate or grease the mounting pin. The mounting pin
must remain dry.
– Install the brake pedal in the bracket.
– Push the mounting pin from the right to the left through the
bracket and brake pedal.
– Place the clip on the mounting pin.
– Turn the mounting pins counter clockwise direction of the
-arrow- until the latches -A- engage audibly in the bracket.
– Install the pedal assembly and the bracket. Refer to
⇒ “4.5 Mounting Bracket, Removing and Installing”,
.
4.5
Mounting Bracket, Removing and Instal‐
ling
Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
– Remove the side cover from the driver side instrument panel.
Refer to ⇒ Body Interior; Rep. Gr. 70 ; Instrument Panel;
Instrument Panel Side Cover, Removing and Installing .
– Remove the footwell cover on the driver side. Refer to ⇒ Body
Interior; Rep. Gr. 68 ; Storage Compartments and Covers .
– Remove the driver side center console cover. Refer to ⇒ Body
Interior; Rep. Gr. 68 ; Rearview Mirror; Rearview Mirror, Re‐
moving and Installing .
– Remove the driver side storage compartment. Refer to ⇒
Body Interior; Rep. Gr. 68 ; Storage Compartments and Cov‐
ers .
– Remove the driver side instrument panel cover. Refer to ⇒
Body Interior; Rep. Gr. 68 ; Storage Compartments and Cov‐
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст