Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 649
– Unclip the wiring guide -1- upward and move it slightly to the
side in direction of -arrows-.
– Support the engine in its installed position. Refer to
⇒ “2.5 Engine, Supporting in Installed Position”, page 33
.
– Remove the bolts -2-, then the bolts -arrows- and remove the
transmission mount -1-.
Installing
Install in reverse order of removal. Note the following:
Note
♦
Replace the bolts which have been tightened to torque.
♦
The transmission support and the transmission mount support
arm must be absolutely parallel to each other before installing
bolts. Push the transmission up using a floor jack if necessary.
– Secure the transmission support to the longitudinal member.
– Pull the transmission up using the spindle on the engine sup‐
port bridge until the transmission support touches the trans‐
mission mount support arm.
– Install bolts by hand pay attention while doing so that the bolts
are not installed crooked.
– Check the adjustment of the assembly mounts. Refer to
⇒ “2.7 Subframe Mount, Checking Adjustment”, page 37
.
– When the bolts are tightened to the tightening specification,
remove the Engine Support Bridge - 10-222A- from the en‐
gine.
Tightening Specifications
♦ Refer to
⇒ “2.1 Overview - Subframe Mount”, page 29
♦ Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery; Over‐
view - Battery .
2.4
Pendulum Support, Removing and In‐
stalling
Removing
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Bolts - Pendulum Support
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Noise Insulation; Overview - Noise Insulation .
– Remove the bolts -1, 2 and 3- and remove pendulum support.
Installing
Install in reverse order of removal. Note the following:
Tightening Specifications
Step
Bolts
Tightening Specification/Additional Turn
1.
-2 and 3-
50 Nm
2.
-1-
130 Nm
3.
-1 to 3-
Turn an additional 90°
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .
2.5
Engine, Supporting in Installed Position
Special tools and workshop equipment required
♦ Engine Support Bridge - 10-222A-
♦ Engine Support Bridge - Engine Support 18 - 10-222A/18-
♦ Engine Support Bridge - Engine Support 29 - 10-222A/29-
♦ Engine Support - Basic Set Square Pipe - T40091/1- and En‐
gine Support - Movable Joint - T40091/3- from the Engine
Support - Basic Set - T40091-
♦ Engine Support Brackets - T40093/3- and Engine Support
Brackets - T40091/3-6- from the Engine Support - Supplement
Kit - T40093A-
♦ Engine Support Bridge - Special Hook (2 pc.) - 10-222A/20-
♦ Engine/Gearbox Support Shackle (2 pc.) - 10-222A/12-
Tool Development
– If the adapter for Engine Support Bridge - Engine Support 4 -
10-222A/4- does not have the indicated holes -arrow- shown
they must be added.
• Dimension -a- = 225 mm.
• Hole diameter = 12.5 mm
– Remove the engine cover. Refer to
⇒ “3.1 Engine Cover, Removing and Installing”, page 38
– Unlock the retaining tab in direction of -arrow-, remove the left
engine cover mount -1-.
– Unclip the right mount -1- for the engine cover from the bracket
-2-.
– Place the Engine Support Bridge - Engine Support 29 -
10-222A/29- on both sides of the vehicle between the fender
bolting edge and the fender bolting plate underneath.
♦ Installed position:
“L” = -1- Adapter is Installed on the “Right” Side of the Vehicle
( Adapter Lock in the Opening on the Fender)
“R” (Not Illustrated), Adapter is Installed on the “Left” Side of the
Vehicle.
The arrow -2- always points in direction of travel.
– Push the Engine Support Bridge - Engine Support 18 -
10-222A/18- and two Engine Support - Movable Joint -
T40091/3- on the Engine Support Bridge - 10-222A- .
– Tighten the Engine Support Bridge - 10-222A- on the Engine
Support Bridge - Engine Support 29 - 10-222A/29- .
– Remove the windshield washer system washer fluid reservoir
filler tube. Refer to ⇒ Electrical Equipment; Rep. Gr. 92 ;
Windshield Washer System; Washer Fluid Reservoir, Remov‐
ing and Installing .
– If equipped remove the wire from the front area of the base of
the longitudinal member -arrow-. Do not disconnect the wiring
harness.
– Place the Engine Support Brackets - T40093/3-6- on both
sides of the longitudinal member the right longitudinal member
is shown here).
– If necessary carefully unclip the Air Conditioning (A/C) system
pipe in the front area. Do not disconnect the wiring harness.
Refer to ⇒ Heating, Ventilation and Air Conditioning; Rep. Gr.
87 ; Refrigerant Circuit; System Overview - Refrigerant Cir‐
cuit .
• Lock the Engine Support Brackets - T40093/3-6- with the pin
-A- behind the edge of the longitudinal member -arrow-.
– Install the Engine Support Bracket - T40093/3- .
– Connect the Engine Support Brackets - T40093/3- over the
Engine Support - Basic Set - Square Pipe - T40091/1- with the
Engine Support Bridge - 10-222A- and tension.
– Engage the Brackets in the engine lifting eye over the Engine
Support Bridge - Special Hook (2 pc.) - 10-222A/20- and if
necessary over the Engine/Gearbox Support Shackle (2 pc.)
- 10-222A/12- .
– Lightly tension the engine/transmission assembly and Extrac‐
tor via the Brackets .
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