Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 650
2.6
Subframe Mount, Adjusting
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Bolts - Engine Mount
Procedure
– Remove the battery tray. Refer to ⇒ Electrical Equipment;
Rep. Gr. 27 ; Battery; Battery Tray, Removing and Installing .
– Support the engine in its installed position. Refer to
⇒ “2.5 Engine, Supporting in Installed Position”, page 33
.
– Remove and replace the bolts -arrows- for the engine mount
one after the other (if this was not already done when the en‐
gine was installed).
– Install the bolts loosely.
– Slide engine/transmission assembly with a pry bar, until the
following dimensions are set:
• The clearance between the engine support -2- and the engine
mount -1- must be -a- = 10 mm.
• The casting edge on the engine support must be parallel to the
support arm.
• Dimension -b- = Dimension -b-.
Note
Distance -a- can also be checked using a suitable round stock.
– Tighten the bolts on the engine mount.
– Remove the replace the bolts -arrows- for the transmission
mount one after the other on the (if this was not already done
when the engine was installed).
– Install the bolts loosely.
– Pay attention that on the transmission side the support arm
and the transmission mount remain parallel.
• Dimension -x- = dimension -x-.
– Tighten the transmission support bolts.
Tightening Specifications
♦ Refer to
⇒ “2.1 Overview - Subframe Mount”, page 29
.
♦ Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Battery; Over‐
view - Battery .
2.7
Subframe Mount, Checking Adjustment
Procedure
The following dimensions must be attained:
• The clearance between the engine support -2- and the engine
mount -1- must be -a- = 10 mm.
• The casting edge on the engine support must be parallel to the
support arm
• Dimension -b- = Dimension -b-.
Note
Distance -a- can also be checked using a suitable round stock.
– The distance measured is too small or too large, adjust the
subframe. Refer to
3
Engine Cover
⇒ “3.1 Engine Cover, Removing and Installing”, page 38
3.1
Engine Cover, Removing and Installing
Removing
– Carefully pull the engine cover off the bolts one after the other
in direction of -arrows-. Do not remove the engine cover on
one side or in a jerking manner.
Installing
– In order to prevent causing damage, do not hit the engine cov‐
er with your fist or tool.
– Position the engine cover while paying attention to the oil filler
tube and oil dipstick.
– Press the engine cover into the rubber grommets on the left
side first, then into the ones on the right side.
4
Special Tools
♦ Engine Sling - 2024A-
♦ Shop Crane - VAS6100-
♦ Engine And Transmission
Holder - VAS6095-
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