Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 486
10 - Bracket
❑ For the clutch pedal
❑ Removing and installing. Refer to
⇒ “1.8 Mounting Bracket, Removing and Installing”, page 28
❑ Use a Piston Pin Drift - VW207- to drive the bushings into the holes for the mounting bracket pins on the
bulkhead.
11 - Return Spring
❑ Installed depending on the date of manufacture
❑ Removing and installing. Refer to
⇒ “1.6 Return Spring, Removing and Installing”, page 24
❑ Do not grease the mount on the bracket.
12 - Mounting Pin
❑ For the clutch master cylinder
❑ Replace after removing
❑ Do not lubricate
13 - Over-Center Spring
❑ Installed depending on the date of manufacture
❑ There are different versions. For the correct allocation. Refer to the Parts Catalog.
❑ Removing and installing. Refer to
⇒ “1.5 Over-Center Spring, Removing and Installing”, page 22
.
❑ Do not lubricate
14 - Bearing Bushing
❑ Do not lubricate
15 - Slide Bushing
❑ Installed depending on the date of manufacture
❑ For return spring mounting
❑ Install on clutch pedal
❑ Lubricate to the return spring mount
❑ Grease. Refer to the Parts Catalog.
16 - Mounting Pin
❑ For plunger/clutch master cylinder
❑ Replace after removing
❑ Do not lubricate
17 - Clutch Pedal
❑ Removing and installing. Refer to
⇒ “1.7 Clutch Pedal, Removing and Installing”, page 27
.
❑ Do not lubricate
18 - Pedal Rubber
19 - Bearing Bushing
❑ Do not lubricate
20 - Tension Spring
❑ For the clutch pedal
❑ Installed depending on the date of manufacture
❑ Removing and installing over-center spring. Refer to
⇒ “1.5 Over-Center Spring, Removing and Installing”, page 22
.
21 - Damping Element
❑ Installed in connection with tension spring only
❑ Do not lubricate
1.3
Overview - Clutch Hydraulics
⇒ “1.3.1 Overview - Clutch Hydraulics”, page 17
⇒ “1.3.2 Overview - Clutch Hydraulics, RHD”, page 19
1.3.1
Overview - Clutch Hydraulics
1 - Clutch Slave Cylinder
❑ The gasket can only be
replaced when the
transmission is re‐
moved.
❑ Removing and instal‐
ling. Refer to
2 - Bleeder
3 - Seal/O-Ring
❑ Replace if damaged
❑ Install on the line con‐
nection
❑ Install with brake fluid
❑ Seals/O-rings suitable
for the line connection
material. Refer to
❑ Allocation. Refer to the
Parts Catalog.
4 - Clamp
❑ The clamp must be re‐
moved in order to re‐
move/install the bleeder
5 - Breather Valve
❑ With hex fitting: 4.5 Nm
❑ Bleed clutch mecha‐
nism. Refer to
❑ Flat on both sides: Seal off to stop
6 - Dust Cap
7 - Clamp
❑ The clamp must be removed in order to remove/install the hose/line assembly
8 - Supply Hose
9 - Brake Fluid Reservoir
10 - Seals
❑ Must be located inside the supply hose.
11 - Clutch Master Cylinder
❑ Removing and installing. Refer to
⇒ “1.10 Clutch Master Cylinder, Removing and Installing”, page 32
12 - Clamp
❑ The clamp must be removed in order to remove/install the hose/line assembly
13 - Seal/O-Ring
❑ Replace if damaged
❑ Install on the line connection
❑ Install with brake fluid
❑ Seals/O-rings suitable for the line connection material. Refer to
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 19
❑ Allocation. Refer to the Parts Catalog.
14 - Hose/Line Assembly
❑ With frequency modulator
❑ Not on all vehicles
❑ Allocation. Refer to the Parts Catalog.
❑ Removing and installing. Refer to
⇒ “1.12 Clutch Mechanism Lines, Removing and Installing”, page 34
15 - Bracket
❑ For hose/line assembly
16 - Seal/O-Ring
❑ Replace if damaged
❑ Install on the line connection
❑ Install with brake fluid
❑ Seals/O-rings suitable for the line connection material. Refer to
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 19
❑ Allocation. Refer to the Parts Catalog.
Disconnect and Connect Clutch Mechanism Wires
Separating
– Open the clip -3- with a screwdriver and remove the hose/line
assembly -1- from the connection -4-.
Connecting
Note
♦
An O-ring can also be installed instead of a seal -2-. Refer to
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or
♦
Replace the damaged seal -2-.
– Press in the hose/line assembly -1- at the connection -4- until
the clip -3- engages audibly.
– Pull on the hose/line assembly to make sure it is secure.
Sealing Rings/O-Rings for Hose/Line Assembly or Pipe
Item
Line Connection Version
1
Line connection with a groove all the way around
-arrow 1-
2
Line connection with a shoulder -arrow 2-
3
Line connection with a shoulder -arrow 2- and with
a groove all the way around -arrow 3-
• The seal/O-ring must be installed in the groove -arrow 1- and
-arrow 3-.
1.3.2
Overview - Clutch Hydraulics, RHD
1 - Bleeder
2 - Seal/O-Ring
❑ Replace if damaged
❑ Install on the line con‐
nection
❑ Install with brake fluid
❑ Seals/O-rings suitable
for the line connection
material. Refer to
❑ Allocation. Refer to the
Parts Catalog.
3 - Clutch Slave Cylinder
❑ The gasket can only be
replaced when the
transmission is re‐
moved.
❑ Removing and instal‐
ling. Refer to
4 - Clamp
❑ The clamp must be re‐
moved in order to re‐
move/install the hose/
line assembly
5 - Bleed Valve
❑ Bleed clutch mecha‐
nism. Refer to
⇒ “1.3.1 Overview - Clutch Hydraulics”, page 17
6 - Dust Cap
7 - Clamp
❑ The clamp must be removed in order to remove/install the hose/line assembly
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