Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 485

7

Special Tools

Special tools and workshop equipment required
♦ Inductive Heater - VAS6414-

30 – Clutch

1

Clutch Mechanism

⇒ “1.1 Overview - Component Location, Clutch Mechanism”,

page 13
⇒ “1.2 Overview - Pedal Assembly”, page 15
⇒ “1.3 Overview - Clutch Hydraulics”, page 17
⇒ “1.4 Overview - Clutch Release Mechanism”, page 21
⇒ “1.5 Over-Center Spring, Removing and Installing”, page 22
⇒ “1.6 Return Spring, Removing and Installing”, page 24
⇒ “1.7 Clutch Pedal, Removing and Installing”, page 27
⇒ “1.8 Mounting Bracket, Removing and Installing”, page 28
⇒ “1.9 Bearing Bushing, Removing and Installing”, page 32
⇒ “1.10 Clutch Master Cylinder, Removing and Installing”,

page 32
⇒ “1.11 Clutch Slave Cylinder with Release Bearing, Removing

and Installing”, page 33
⇒ “1.12 Clutch Mechanism Lines, Removing and Installing”, page

34
⇒ “1.13 Bleeder, Removing and Installing”, page 36
⇒ “1.14 Clutch Master and Clutch Slave Cylinder, Checking”,

page 36
⇒ “1.15 Clutch Position Sensor G476 , Removing and Installing”,

page 37
⇒ “1.16 Clutch Mechanism, Bleeding”, page 37
⇒ “1.17 Clutch Release Mechanism, Servicing”, page 38

1.1

Overview - Component Location, Clutch Mechanism

I - Refer to

⇒ “1.2 Overview - Pedal As‐

sembly”, page 15

II - Refer to

⇒ “1.3.1 Overview - Clutch Hy‐

draulics”, page 17

III - Refer to

⇒ “1.3.2 Overview - Clutch Hy‐

draulics, RHD”, page 19

1.2

Overview - Pedal Assembly

1 - Clutch Master Cylinder

❑ Removing and instal‐

ling. Refer to

⇒ “1.10 Clutch Master

Cylinder, Removing and

Installing”, page 32

.

2 - Bearing Bushing

❑ Removing and instal‐

ling. Refer to

⇒ “1.9 Bearing Bushing,

Removing and Instal‐

ling”, page 32

.

❑ Do not lubricate

3 - Clamp

❑ The clamp must be re‐

moved in order to re‐

move/install the hose/

line assembly

4 - Seal

❑ Self-adhesive
❑ Replace after removing

the clutch master cylin‐

der

❑ Glue to clutch master

cylinder

5 - Clutch Position Sensor -

G476-

❑ Can be checked in

Gui-

ded Fault Finding

using Vehicle Diagnosis

Tester

❑ Allocation. Refer to the

Parts Catalog.

❑ Removing and instal‐

ling. Refer to

⇒ “1.15 Clutch Position Sensor G476 , Removing and Installing”, page 37

.

6 - Bearing Axle

❑ Replace after removing
❑ Do not lubricate

7 - Rubber Stop
8 - Nut

❑ 25 Nm
❑ Replace after removing
❑ Quantity: 3
❑ Self-locking
❑ For the mounting bracket to the bulkhead

9 - Bearing Shell

❑ Quantity: 2
❑ Installed on both sides
❑ Installed in connection with over-center spring only
❑ Do not lubricate