Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 783
– Brake fluid level must be between the markings -1- and -2-.
Tightening Specification
♦ Refer to
⇒ “2.1 Overview - Rear Brakes”, page 55
♦ Refer to
⇒ “2.1 Overview - Rear Brake Caliper”, page 100
♦ Wheel bolts. Refer to ⇒ Suspension, Wheels, Steering; Rep.
Gr. 44 ; Wheels and Tires; Wheel Bolt Tightening Specifica‐
tions .
2.2.2
Brake Pads, Torsion Beam Axle, Re‐
moving and Installing
Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Brake Caliper Tool - T10165-
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Bolt - Subframe to brake carrier
♦ Bolt - Axle stub to subframe
♦ Bolt - Wheel hub with wheel bearing
♦ Dust cap
♦ Bolts - Brake caliper to brake carrier
Installed Location of the Brake Caliper on a Torsion Beam Axle
1 - Brake caliper
A - Torsion beam axle
Removing
Note
When removing, mark brake pads that will be used again. Install
in the same position, otherwise braking effect will be uneven.
WARNING
Adjust the brake piston is permitted only with the Brake Caliper
Tool - T10165- .
– Loosen the wheel bolts.
– Raise the vehicle.
– Remove the wheel.
– Remove the brake caliper -1- from the brake carrier.
– Remove the bolts -arrows-.
– While doing so counterhold the guide pin on the brake carrier
with a suitable wrench.
– Remove brake caliper -1- and secure with wire -A- so that the
weight of the brake caliper does not stress or damage the
brake hose.
– Remove the brake pads -arrows-.
Cleaning
WARNING
Do not blow brake system using compressed air, the dust pro‐
duced is harmful to health!
Use only Appropriate Solvents for Cleaning Brake Caliper
– Thoroughly clean the contact surfaces -arrows -for the brake
pads on the brake carrier -1- and remove any corrosion.
Installing
Install in reverse order of removal. Note the following:
Note
♦
The repair kit has four self-locking screws for installing the
brake caliper. Always use these.
♦
After replacing brake pads, depress brake pedal firmly several
times with vehicle stationary so that the brake pads are prop‐
erly seated in their normal operating position.
♦
Check brake fluid level after replacing brake pad.
If using the brake pads again, install the marked pads in the same
location.
Press the Piston Back.
WARNING
Before pushing back the piston, extract some of the brake fluid
out of the brake fluid reservoir using a bleeder bottle. Other‐
wise, especially if reservoir has been topped off, fluid will
overflow and cause damage.
– Install the Brake Caliper Tool - T10165- so that the collar on
the Resetting & Extracting Tool - Plate - T10165/1- is touching.
– Use the Resetting & Extracting Tool - Plate - T10165/1- to help
you bolt it on.
– Turn the thumbwheel on the Brake Caliper Tool - T10165- to
the right to install the piston. Be careful not to damage the
piston collar.
Note
For pistons that are difficult to move, an open-end wrench (size
13 mm) can be applied at the appropriate wrench surface
-arrow A-.
– check the protective caps for damage and correct seating
-item 9-
– Check the guide pins for ease of movement -item 8-
– Install new brake pads -arrows- in the brake carrier.
– Carefully install the brake caliper on the brake carrier.
– Tighten the brake caliper -1- to the brake carrier.
– Use new self-locking bolts -arrows-.
– Tighten the brake caliper to the brake carrier.
– While tightening counterhold the guide pin with a suitable
wrench.
– After replacing brake pads, depress brake pedal firmly several
times with vehicle stationary so that the brake pads are prop‐
erly seated in their normal operating position.
– Check brake fluid level.
– Brake fluid level must be between the markings -1- and -2-.
Tightening Specification
♦ Refer to
⇒ “2.1 Overview - Rear Brakes”, page 55
♦ Refer to
⇒ “2.1 Overview - Rear Brake Caliper”, page 100
♦ Wheel bolts. Refer to ⇒ Suspension, Wheels, Steering; Rep.
Gr. 44 ; Wheels and Tires; Wheel Bolt Tightening Specifica‐
tions .
2.3
Brake Caliper, Removing and Installing
⇒ “2.3.1 Brake Carrier, Multi-Link Rear Axle, Removing and In‐
stalling”, page 66
⇒ “2.3.2 Brake Caliper, Torsion Beam Axle, Removing and In‐
2.3.1
Brake Carrier, Multi-Link Rear Axle, Re‐
moving and Installing
Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Brake Pedal Actuator - VAG1869/2- .
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Bolt - Wheel bearing housing to brake carrier
♦ Bolt - Wheel hub with wheel bearing
♦ Dust cap
♦ Bolts - Brake caliper to brake carrier
Removing
Note
Work procedure applies only for replacing or when performing
subsequent service work on brake caliper.
– Loosen the wheel bolts.
– Raise the vehicle.
– Remove the wheel.
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