Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 561
I - Refer to
II - Refer to
⇒ “1.3.1 Overview - Clutch Hy‐
III - Refer to
1.2
Overview - Pedal Assembly
1 - Clutch Master Cylinder
❑ Removing and instal‐
ling. Refer to
2 - Bearing Bushing
❑ Removing and instal‐
ling. Refer to
❑ Do not lubricate
3 - Clamp
❑ The clamp must be re‐
moved in order to re‐
move/install the hose/
line assembly
4 - Seal
❑ Self-adhesive
❑ Replace after removing
the clutch master cylin‐
der
❑ Glue to clutch master
cylinder
5 - Clutch Position Sensor -
G476-
❑ Can be checked in
Gui-
ded Fault Finding
using the Vehicle Diag‐
nostic Tester .
❑ Allocation. Refer to the
Parts Catalog.
❑ Removing and instal‐
⇒ “1.15 Clutch Position Sensor G476 , Removing and Installing”, page 34
.
6 - Bearing Axle
❑ Replace after removing
❑ Do not lubricate
7 - Rubber Stop
8 - Nut
❑ 25 Nm
❑ Replace after removing
❑ For the bracket to the bulkhead
❑ Quantity: 3
❑ Self-locking
9 - Bearing Shell
❑ Quantity: 2
❑ Installed on both sides
❑ Installed in connection with over-center spring only
❑ Do not lubricate
10 - Bracket
❑ For the clutch pedal
❑ Removing and installing. Refer to
⇒ “1.9 Mounting Bracket, Removing and Installing”, page 26
❑ Use a Piston Pin Drift - VW207- to drive sockets into the holes for the bracket mounting pins on the
bulkhead.
11 - Return Spring
❑ Installed depending on the date of manufacture
❑ Removing and installing. Refer to
⇒ “1.8 Return Spring, Removing and Installing”, page 23
❑ Do not grease the mount on the bracket.
12 - Mounting Pin
❑ For the clutch master cylinder
❑ Replace after removing
❑ Do not lubricate
13 - Over-Center Spring
❑ Installed depending on the date of manufacture
❑ There are different versions; allocation. Refer to the Parts Catalog.
❑ Removing and installing. Refer to
⇒ “1.7 Over-Center Spring, Removing and Installing”, page 21
.
❑ Do not lubricate
14 - Bearing Bushing
❑ Do not lubricate
15 - Slide Bushing
❑ Installed depending on the date of manufacture
❑ For return spring mounting
❑ Install on clutch pedal
❑ Lubricate to the return spring mount
❑ Grease. Refer to the Parts Catalog.
16 - Mounting Pin
❑ For plunger/clutch master cylinder
❑ Replace after removing
❑ Do not lubricate
17 - Clutch Pedal
❑ Removing and installing. Refer to
⇒ “1.5 Clutch Pedal, Removing and Installing”, page 19
.
❑ Do not lubricate
18 - Pedal Rubber
19 - Bearing Bushing
❑ Do not lubricate
20 - Tension Spring
❑ For the clutch pedal
❑ Installed depending on the date of manufacture
❑ Removing and installing ⇒ removing and installing over-center spring. Refer to
⇒ “1.7 Over-Center Spring, Removing and Installing”, page 21
.
❑ Do not lubricate
21 - Damping Element
❑ Installed in connection with tension spring only
❑ Do not lubricate
1.3
Overview - Clutch Hydraulics
⇒ “1.3.1 Overview - Clutch Hydraulics”, page 15
1.3.1
Overview - Clutch Hydraulics
1 - Hex Bolt
❑ Tightening specifica‐
tion. Refer to
.
2 - Bleed Valve
❑ 4.5 Nm
❑ Bleed clutch mecha‐
nism. Refer to
.
3 - Dust Cap
4 - Supply Hose
5 - Brake Fluid Reservoir
6 - Seals
❑ Must be located inside
the supply hose.
7 - Clutch Master Cylinder
❑ Removing and instal‐
ling. Refer to
8 - Clamp
❑ The clamp must be re‐
moved in order to re‐
move/install the hose/
line assembly
9 - Seal/O-Ring
❑ Replace if damaged
❑ Install on the line con‐
nection
❑ Install with brake fluid
❑ Seals/O-rings suitable for the line connection material. Refer to
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 16
❑ Allocation. Refer to the Parts Catalog.
10 - Hose/Line Assembly
❑ Allocation. Refer to the Parts Catalog.
❑ Removing and installing. Refer to
⇒ “1.12 Clutch Mechanism Lines, Removing and Installing”, page 31
.
11 - Bracket
❑ For hose/line assembly
12 - Seal/O-Ring
❑ Replace if damaged
❑ Install on the line connection
❑ Install with brake fluid
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