Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 562
❑ Seals/O-rings suitable for the line connection material. Refer to
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 16
❑ Allocation. Refer to the Parts Catalog.
13 - Clamp
❑ The clamp must be removed in order to remove/install the hose/line assembly
14 - Clutch Slave Cylinder
❑ Removing and installing. Refer to
⇒ “1.11 Clutch Slave Cylinder, Removing and Installing”, page 30
.
Disconnect and Connect Clutch Mechanism Wires
Separating
– Open the clip -3- with a screwdriver and remove the hose/line
assembly -1- from the connection -4-.
Connecting
Note
♦
An O-ring can also be installed instead of a seal -2-. Refer to
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or
♦
Replace the damaged seal -2-.
– Press in the hose/line assembly -1- at the connection -4- until
the clip -3- engages audibly.
– Pull on the hose/line assembly to make sure it is secure.
Sealing Rings/O-Rings for Hose/Line Assembly or Pipe
Item
Line Connection Version
1
Line connection with a groove all the way around
-arrow 1-
2
Line connection with a shoulder -arrow 2-
3
Line connection with a shoulder -arrow 2- and with
a groove all the way around -arrow 3-
• The seal / O-ring must be installed in the groove -arrow 1- and
-arrow 3-.
1.3.2
Overview - Clutch Hydraulics, RHD
1 - Clutch Slave Cylinder
❑ Removing and Instal‐
ling. Refer to
2 - Bleed Valve
❑ Bleed clutch mecha‐
nism. Refer to
.
❑ 4.5 Nm
3 - Dust Cap
4 - Supply Hose
5 - Brake Fluid Reservoir
6 - Seals
❑ must be located inside
the supply hose.
7 - Clutch Master Cylinder
❑ Removing and Instal‐
ling. Refer to
8 - Clamp
❑ The clamp must be re‐
moved in order to re‐
move/install the hose/
line assembly
9 - Seal/O-Ring
❑ Replace if damaged
❑ Install on the line connection
❑ Install with brake fluid
❑ Seals/O-rings suitable for the line connection material
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 16
❑ Allocation. Refer to the Parts Catalog.
10 - Bracket
❑ For hose/line assembly
11 - Hose/Line Assembly
❑ Allocation. Refer to the Parts Catalog.
❑ Removing and Installing. Refer to
⇒ “1.12 Clutch Mechanism Lines, Removing and Installing”, page 31
.
12 - Seal/O-Ring
❑ Replace if damaged
❑ Install on the line connection
❑ Install with brake fluid
❑ Seals/O-rings suitable for the line connection material
⇒ Fig. ““Sealing Rings/O-Rings for Hose/Line Assembly or Pipe”“ , page 16
❑ Allocation. Refer to the Parts Catalog.
13 - Clamp
❑ The clamp must be removed in order to remove/install the hose/line assembly
14 - Hex bolt
❑ Tightening specification. Refer to
⇒ “1.4 Overview - Clutch Release Mechanism”, page 18
1.4
Overview - Clutch Release Mechanism
1 - Transmission
2 - Ball Stud
❑ 25 Nm
❑ For removing and instal‐
ling, remove the trans‐
mission
❑ Remove grease from
extractor lever contact
surfaces
❑ Grease the contact sur‐
face on the ball stud with
Grease for Clutch Disc
Shaft Splines -
G 000 100-
3 - Input Shaft Seal
❑ Replacing. Refer to
4 - Guide Sleeve
❑ For removing and instal‐
ling, remove the trans‐
mission
❑ With vulcanized O-ring
❑ Replace the guide
sleeve and O-ring if the
O-ring is damaged.
5 - Spring
❑ For removing and instal‐
ling, remove the trans‐
mission
❑ Attach to the clutch re‐
lease lever
6 - Cylinder Bolt
❑ 20 Nm
7 - Clutch Release Lever
❑ For removing and installing, remove the transmission
❑ Remove and install together with release bearing
⇒ Fig. ““Remove and Install the Clutch Release Lever with the Release Bearing”“ , page 35
❑ Remove grease already present
❑ Grease the contact surface on the ball stud with Grease for Clutch Disc Shaft Splines - G 000 100-
8 - Release Bearing
❑ For removing and installing, remove the transmission
❑ Do not wash the bearing, just wipe it off.
❑ Replace loud bearings
❑ Removing from and installing in the clutch release lever
⇒ Fig. ““Removing and Installing the Release Bearing”“ , page 35
❑ Lubricate release lever contact surface with MoS 2 grease
9 - Hex Bolt
❑ 20 Nm
10 - Clutch Slave Cylinder
❑ Removing and installing. Refer to
⇒ “1.11 Clutch Slave Cylinder, Removing and Installing”, page 30
11 - Plunger
12 - Bolt
❑ Secures the clutch release lever when installing transmission
❑ Remove after installing the transmission
❑ Use an M8 x 35 bolt if the assembly bolt is missing.
1.5
Clutch Pedal, Removing and Installing
Removing
– Move the driver seat as far back as possible.
– Position the steering wheel as far upward as possible.
– If installed near bracket: remove the bracket -arrow- with the
Parking Aid Control Module - J446- . Refer to ⇒ Electrical
Equipment; Rep. Gr. 94 ; Parking Aid; Overview - Parking Aid
and push aside.
– Remove the return spring. (Refer to
⇒ “1.8 Return Spring, Removing and Installing”, page 23
or remove the over-center spring. Refer to
⇒ “1.7 Over-Center Spring, Removing and Installing”,
Remove the Clutch Pedal Bearing Axle as Follows:
-1- = 14 mm internal socket wrench
A 14 mm hex socket wrench can also be used instead of a 14 mm
internal socket wrench.
• The clutch pedal bearing axle needs to be turned all the way
to the left, in direction of -arrow-.
The Brackets -A- will be Damaged.
– Move the clutch pedal a little so that the bearing axle can be
removed.
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