Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 604
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Sealing Grease - G 052 128 A1-
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Seal - Left Flange Shaft
Removing
– Remove the left wheel.
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Noise Insulation; Overview - Noise Insulation .
– Remove the lower section of the left front wheel housing liner.
Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Wheel Housing Liner;
Front Wheel Housing Liner, Removing and Installing .
– Turn the steering wheel to the left.
– Remove drive axle from flange shaft. Refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle, Re‐
moving and Installing .
– Tie the drive axle as high up as possible. Do not damage the
paint on the drive axle.
– Place the Used Oil Collection and Extraction Unit -
SMN372500- or Drip Tray under the transmission.
– Remove the flange shaft bolt. To do this, install two bolts into
the flange and counterhold the flange shaft using a pry bar.
– Remove the flange shaft and the pressure spring.
– Remove the flange shaft seal using the Slide Hammer Set -
VW771- and the Slide Hammer Set - Hook - VW771/37- .
Installing
– Lightly oil new seal on outer circumference.
– Fill the space between the sealing and dust lip -arrow- halfway
with Sealing Grease - G 052 128 A1- .
– Install the seal all the way in without tilting it.
– Install the flange shaft.
– Press the flange shaft against the transmission and secure it
with the bolt.
– Attach the drive axles to the transmission. Refer to ⇒ Sus‐
pension, Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive
Axle, Removing and Installing .
– Check the transmission fluid and fill if necessary. Refer to
⇒ “8 Transmission Fluid”, page 125
– Install the lower section of the left front wheel housing liner.
Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Wheel Housing Liner;
Front Wheel Housing Liner, Removing and Installing .
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.
66 ; Noise Insulation; Overview - Noise Insulation .
– Install the wheel. Refer to ⇒ Suspension, Wheels, Steering;
Rep. Gr. 44 ; Wheels and Tires; Wheel Bolt Tightening Spec‐
ifications .
Tightening Specification
♦ Refer to
⇒ “2.1 Overview - Differential”, page 189
.
1.3
Right Seal, Replacing
Special tools and workshop equipment required
♦ Seal Installer - One-Piece Seal - T10148-
♦ Spindle from the Seal Installer - Driver Set - 3066-
♦ Slide Hammer Set - VW771-
♦ Slide Hammer Set - Hook - VW771/37-
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Used Oil Collection and Extraction Unit - SMN372500-
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ Seal - Right Flange Shaft
♦ Bolts - CV Boot to Inner CV Joint
Right Flange Shaft Seal, Replacing
Note
♦
The seal -1- and the sleeve -2- are a single part.
♦
The seal and the sleeve can only be replaced together.
Removing
– Remove the noise insulation. Refer to ⇒ Body Exterior; Rep.
Gr. 66 ; Noise Insulation; Overview - Noise Insulation .
– Turn steering as far as possible toward right.
– Remove the drive axle heat shield if equipped -arrows-.
– Remove drive axle -1- from flange shaft. Refer to ⇒ Suspen‐
sion, Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle,
Removing and Installing .
– Tie the drive axle as high up as possible. Do not damage the
paint on the drive axle.
Note
♦
On some engines, the drive axle cannot be tied up so that the
transmission flange shaft can be removed.
♦
Remove the right drive axle. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 40 ; Drive Axle; Drive Axle, Removing and
Installing .
– Place the Used Oil Collection and Extraction Unit -
SMN372500- or Drip Tray under the transmission.
– Remove the flange shaft bolt -arrow-. To do this, install two
bolts into the flange and counterhold the flange shaft using a
tire iron.
– Remove the flange shaft and the pressure spring.
The seal is located in a metal housing.
– Remove the seal and the sleeve together.
A ridge is located on the internal diameter of the sleeve.
– Install the Slide Hammer Set - Hook - VW771/37- directly be‐
hind the ridge inside the sleeve.
– Using force, push the Slide Hammer Set - Hook - VW771/37-
into the sleeve.
Installing
– Clean the seal seat inside the transmission.
– Install the seal and the sleeve together.
A - Install the Spindle on the Seal Installer - Driver Set - 3066- into
the threaded piece in the differential.
B - M12 Nut
– Turn the nut -B- and pull the seal with the sleeve all the way
over the Seal Installer - One-Piece Seal - T10148- .
– Fill the space between the sealing and dust lip -arrow- halfway
with Sealing Grease - G 052 128 A1- .
– Install the flange shaft.
– Press the flange shaft against the transmission and secure it
with the bolt -arrow-.
– Fasten the right drive axle to the flange shaft. Refer to ⇒ Sus‐
pension, Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive
Axle, Removing and Installing .
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