Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 605
– Attach the drive axle heat shield -arrows- (if equipped). Refer
to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive Axle;
Drive Axle Heat Shield, Removing and Installing .
– Check the transmission fluid and fill if necessary. Refer to
⇒ “8 Transmission Fluid”, page 125
.
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.
66 ; Noise Insulation; Overview - Noise Insulation .
Tightening Specification
♦ Refer to
2
Differential
⇒ “2.1 Overview - Differential”, page 189
⇒ “2.2 Differential, Disassembling and Assembling”, page 190
⇒ “2.3 Differential, Adjusting”, page 194
2.1
Overview - Differential
1 - Transmission Housing
2 - Shim
❑ For the differential
❑ Selecting thickness. Re‐
fer to
.
3 - Outer Race/Tapered Roller
Bearing
❑ Removing. Refer to
❑ Installing. Refer to
4 - Inner Race / Tapered Roller
Bearing
❑ Removing. Refer to
❑ Installing. Refer to
5 - Differential
❑ With final drive gear
wheel
6 - Inner Race / Tapered Roller Bearing
⇒ Fig. ““Removing the Inner Races/Tapered Roller Bearings”“ , page 191
❑ Installing. Refer to
⇒ Fig. ““Installing the Inner Races/Tapered Roller Bearings”“ , page 191
7 - Outer Race/Tapered Roller Bearing
❑ Removing. Refer to
⇒ Fig. ““Removing the Outer Race/Tapered Roller Bearing from the Clutch Housing”“ , page 191
❑ Installing. Refer to
⇒ Fig. ““Installing Outer Race/Tapered Roller Bearing Into the Clutch Housing”“ , page 191
8 - Clutch Housing
9 - Seal
❑ With sleeve
❑ For the right flange shaft
❑ If the seal is damaged, then replace both the seal and sleeve. Refer to
⇒ “1.3 Right Seal, Replacing”, page 185
.
10 - Bolt
❑ 25 Nm
11 - Flange Shaft
❑ Removing and installing. Refer to
.
12 - Flange Shaft Pressure Spring
13 - Thrust Washer
❑ Installed position. Refer to
⇒ Fig. ““Installed Position: Tapered Ring Thrust Washer -1- ”“ , page 194
14 - Tapered Ring
❑ With grooves for the thrust washer
❑ Installed position: ball toward the differential housing
15 - Circlip
❑ Holds the tapered ring, the thrust washer and the pressure spring when the flange shaft is removed
16 - Seal
❑ For the left flange shaft
❑ Replacing. Refer to
⇒ “1.2 Left Seal, Replacing”, page 183
2.2
Differential, Disassembling and Assem‐
bling
Special tools and workshop equipment required
♦ Puller - Taper Roller Bearing - VAG1582-
♦ Puller - Taper Roller Bearing - Adapter 3 - VAG1582/3-
♦ Press Piece - Multiple Use - VW412-
♦ Press Plate - VW401-
♦ Press Plate - VW402-
♦ Press Piece - Rod - VW408A-
♦ Press Piece - Multiple Use - VW 473-
♦ Press Piece - Multiple Use - 30-205-
♦ Bearing Installer - Wheel Bearing - 3144-
♦ Bearing Installer - Taper Roller Bearing - 2007-
♦ Torque Wrench 1332 40-200Nm - VAG1332-
♦ Inductive Heater - VAS6414-
♦ -1- Puller - Kukko Internal - 46-56mm - 21/7-
♦ -4- Puller - Kukko Counterstay - 22/2-
Note
♦
Heat the inner race / tapered roller bearing to 100 °C (212 °F)
before installing.
♦
Replace both tapered roller bearings together.
♦
Adjust the differential when replacing the tapered roller bear‐
ing, differential, transmission housing or clutch housing. Refer
⇒ “3 Adjustment Overview”, page 198
.
Removing the Outer Race/Tapered Roller Bearing from the
Clutch Housing
– First remove the right flange shaft seal. Refer to
⇒ “1.3 Right Seal, Replacing”, page 185
Installing Outer Race/Tapered Roller Bearing Into the Clutch
Housing
There is no adjusting shim on the side of the clutch housing.
Removing the Inner Races/Tapered Roller Bearings
– Mount the Press Piece - Multiple Use - 40-105- on the differ‐
ential housing before removing the puller.
Note
Both tapered roller bearing inner races are removed from the dif‐
ferential housing in the same way.
Installing the Inner Races/Tapered Roller Bearings
Note
Inner race/tapered roller bearing for transmission housing and
clutch housing are installed using the same special tools
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