Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 736
7 - Fuel Tank
❑ Removing and Installing. Refer to
⇒ “1.2.3 Fuel Tank, Removing and Installing, Vehicles with Torsion Beam Rear Suspension”,
.
8 - Heat Shield
❑ For the fuel tank
9 - Locking Plate
❑ Quantity: 4
❑ For the heat shield
10 - Mounting Strap
❑ Pay attention to proper seating
❑ Mark the direction of travel during removal
11 - Bolt
❑ 20 Nm + 90°
❑ Replace after removing.
12 - Bracket
❑ For Fuel Pump Control Module - J538-
❑ Fuel Pump Control Module - J538- , removing and installing. Refer to
⇒ “8.2 Fuel Pump Control Module J538 , Removing and Installing”, page 116
.
13 - Bracket
❑ For the Metering Pump - V54-
❑ Make sure the Metering Pump - V54- is seated correctly in the bracket
14 - Fuel Supply Line
❑ Clipped to the fuel tank
❑ Do not kink
❑ To disconnect, press the release button on the connecting piece
❑ The connector couplings must »audibly« engage when locking.
❑ Pull on the connector coupling to check for secure fit.
❑ Connector Couplings, Disconnecting. Refer to
⇒ “4.1 Connector Couplings, Disconnecting”, page 62
.
15 - Fuel Line
❑ For vehicles with a parking heater, from the Metering Pump - V54- for the parking heater
❑ Do not kink
❑ Installation position. Refer to ⇒ Heating, Ventilation and Air Conditioning; Rep. Gr. 82 ; Component
Location Overview - Fuel Supply .
❑ Check the fit by pulling on it.
16 - Metering Pump - V54-
❑ For vehicles with parking heater
❑ Secured on the fuel tank
1.1.3
Overview - Fuel Tank, Vehicles with Fuel Tank Leak Detection
1 - Cap
❑ Turn until it clicks into
place.
❑ Attached to the fuel filler
door unit with fastener
2 - Ground Connection
❑ For the fuel filler neck
3 - Bolt
❑ 8 Nm +90°
❑ Replace after removing.
4 - Fuel Supply Line
❑ Clipped to the fuel tank
❑ Do not kink
❑ To disconnect, press
the release button on
the connecting piece
❑ The connector cou‐
plings must »audibly«
engage when locking.
❑ Pull on the connector
coupling to check for se‐
cure fit.
❑ Connector Couplings,
Disconnecting. Refer to
5 - Locking Ring
❑ 110 Nm
6 - Seal
❑ Replace
❑ Install dry
7 - Fuel Delivery Unit
❑ Overview. Refer to
⇒ “2.1 Overview - Fuel Delivery Unit/Fuel Level Sensor”, page 51
.
❑ Removing and Installing
⇒ “2.2 Fuel Delivery Unit/Fuel Level Sensor, Removing and Installing”, page 52
❑ With Fuel Level Sensor - G-
❑ Fuel Level Sensor - G- , Removing and Installing. Refer to
⇒ “2.3 Fuel Level Sensor G , Removing and Installing”, page 56
.
❑ With the Transfer Fuel Pump - G6-
❑ Transfer Fuel Pump - G6- , Checking. Refer to
8 - Fuel Tank
❑ Removing and Installing. Refer to
⇒ “1.2.3 Fuel Tank, Removing and Installing, Vehicles with Torsion Beam Rear Suspension”,
9 - Bolt
❑ 20 Nm +90°
❑ Replace after removing.
10 - Heat Shield
❑ For the fuel tank
11 - Metal Nut
❑ For the heat shield
12 - Bolt
❑ 20 Nm +90°
❑ Replace after removing.
13 - Mounting Strap
❑ Pay attention to proper seating
❑ Mark the direction of travel during removal
14 - Bleeder Line
❑ To the EVAP Canister Purge Regulator Valve 1 - N80-
15 - Bracket
❑ For Fuel Tank Leak Detection Control Module - J909-
16 - Connection Cable
❑ For Fuel Tank Leak Detection Control Module - J909-
17 - Fuel Tank Leak Detection Control Module - J909-
18 - Protective Plate
19 - Rivets
❑ For securing the protective plate
1.2
Fuel Tank, Removing and Installing
⇒ “1.2.1 Fuel Tank, Removing and Installing, Vehicles with Multi-
Link Rear Axle”, page 11
⇒ “1.2.2 Fuel Tank, Removing and Installing, Vehicles with Multi-
Link Rear Axle and Leak Detection-Fuel Tank”, page 17
⇒ “1.2.3 Fuel Tank, Removing and Installing, Vehicles with Tor‐
sion Beam Rear Suspension”, page 23
⇒ “1.2.4 Fuel Tank, Removing and Installing, Vehicles with Tor‐
sion Beam Rear Suspension and Engine Code CWVA”,
1.2.1
Fuel Tank, Removing and Installing, Ve‐
hicles with Multi-Link Rear Axle
Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Trim Removal Wedge - 3409-
♦ Engine and Gearbox Jack - VAS6931-
♦ Torque Wrench 1332 40-200Nm - VAG1332-
Removing
– Observe the safety instructions. Refer to
⇒ “1 Safety Precautions”, page 1
.
– Follow the guidelines for clean working conditions. Refer to
⇒ “3.1 Parking/Auxiliary Heater and Fuel System Clean Work‐
– Move the front seats all the way forward.
– Switch off the ignition.
Golf Sportsvan:
– Remove the right rear seat. Refer to ⇒ Body Interior; Rep. Gr.
72 ; Rear Seats; Bench Seat / Single Seat, Removing and In‐
stalling .
– Partially loosen the cover -1- in the carpet at the separating
line -arrow-.
– Do not separate the cover completely from the carpet so that
later it will be installed correctly.
– Only loosen so far that the cover can be folded up.
– Fold up the cover in the direction of the -arrow-.
Golf and Golf Wagon:
– Remove the rear bench seat. Refer to ⇒ Body Interior; Rep.
Gr. 72 ; Rear Seats; Bench Seat / Single Seats, Removing
and Installing .
Continuation for All Vehicles:
– Drain the fuel tank. Refer to
⇒ “1.3 Fuel Tank, Draining”, page 35
.
– Unclip the sealing flange cover -1- at the tabs -arrows- using
the -3409- .
– Unclip the grommet -1- downward out of the cover -2-.
– Guide the cover -2- on the wiring harness -3- toward the rear.
– Unlock and disconnect the connector -1- from the sealing
flange.
– If equipped, disengage the connector -2- for the parking heater
Metering Pump - V54- on the sealing flange and move it to the
side.
– Disconnect the connector -2-.
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