Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 8
Removing
– Disconnect the Battery - A- . Refer to
⇒ “1.3 Battery, Disconnecting and Connecting”, page 9
– Remove the ribbed belt. Refer to ⇒ Rep. Gr. 13 ; Cylinder
Block, Belt Pulley Side; Ribbed Belt, Removing and Installing .
– Remove the ribbed belt tensioner. Refer to ⇒ Rep. Gr. 13 ;
Cylinder Block, Belt Pulley Side; Ribbed Belt Tensioner, Re‐
moving and Installing .
Vehicles with A/C System
Caution
Danger of damaging the A/C compressor, the refrigerant line
and hoses.
♦ Do not stretch, bend or kink the refrigerant lines and ho‐
ses.
– Remove the A/C compressor from the bracket. Refer to ⇒
Heating and Air Conditioning; Rep. Gr. 87 ; A/C Compressor;
A/C Compressor, Removing and Installing on Bracket .
– Secure the A/C compressor on the lock carrier so that the re‐
frigerant lines are not under tension.
Continuation for All Vehicles
– Remove the bolts -arrows-.
If the Generator - C- -1- sticks in the bracket, install screw again
down as far as the last two turns.
Carefully strike on bolt heads using flat side of hammer - doing
this loosens the generator mount bushings.
– Remove the Generator - C- -1- with the wires still attached
from the bracket.
– Disconnect the connector -5-.
– Pry off the cap -4-.
– Remove the nut and remove the terminal 30/B+ -3-.
– Remove the nut -6- and remove the wire clamp -2-.
– Remove the Generator - C- -1- downward and to the right.
Installing
Install in the reverse order of removal while paying attention to
the following:
– Move the bolt sleeves slightly to the rear to make it easier to
install the Generator - C- .
Tight bushings for generator mount must be made smooth-run‐
ning, otherwise clamping force of bushing is too little despite
correct torque.
– Connect the Battery - A- . Refer to
⇒ “1.3 Battery, Disconnecting and Connecting”, page 9
– After completing work always start the engine and check the
belt routing.
Tightening Specifications
♦ Refer to
2.3
Generator, Checking
– Check the Generator - C- using the Vehicle Diagnostic Tester .
2.4
Ribbed Belt Pulley, Removing and In‐
stalling
⇒ “2.4.1 Ribbed Belt Pulley without Freewheel, Removing and
Installing”, page 22
⇒ “2.4.2 Ribbed Belt Pulley with Freewheel, Removing and In‐
stalling, Bosch”, page 22
⇒ “2.4.3 Ribbed Belt Pulley with Freewheel, Removing and In‐
stalling, Valeo”, page 24
⇒ “2.4.4 Decoupling Belt Pulley with Freewheel, Removing and
2.4.1
Ribbed Belt Pulley without Freewheel,
Removing and Installing
Special tools and workshop equipment required
♦ Generator Belt Socket - 3310-
♦ Torque Wrench 1332 40-200Nm - VAG1332-
Removing
– Remove the Generator - C- . Refer to
⇒ “2.2 Generator, Removing and Installing”, page 15
.
– Secure the Generator - C- in a vise by the mounting points.
– Remove the ribbed belt pulley nut using -3310- from the gen‐
erator shaft.
– Remove the ribbed belt pulley from the generator shaft.
Installing
Install in the reverse order of removal while paying attention to
the following:
Tightening Specifications
Component
Tightening Specification
Ribbed belt pulley nut
65 Nm
2.4.2
Ribbed Belt Pulley with Freewheel, Re‐
moving and Installing, Bosch
Special tools and workshop equipment required
♦ Multi-Tooth Adapter - 3400-
♦ Torque Wrench 1332 40-200Nm - VAG1332-
Removing
– Remove the Generator - C- . Refer to
⇒ “2.2 Generator, Removing and Installing”, page 15
.
– Secure the Generator - C- in a vise by the mounting points.
– Pry up the cap from the ribbed belt pulley.
– Install the -3400- with the wrench (SW 17) in the ribbed belt
pulley.
– Install the multi-point socket M10 -1- in the generator shaft.
– Hold the generator secure and loosen the ribbed belt pulley
with the wrench by turning left.
– Hold the ribbed belt pulley securely by hand.
– Turn the generator shaft until the ribbed belt pulley can be re‐
moved.
Installing
Install in the reverse order of removal while paying attention to
the following:
– Install the ribbed belt pulley by hand until stop on the generator
shaft.
The -VAG1332- must be rearranged for installing ribbed belt pul‐
ley as follows:
– Release the insert -1- and remove it from the handle part -2-.
– Turn the handle part -2- 180° and install the socket -1- again.
– Set the rotation direction of the -VAG1332- bit to the left.
– Install the multi-point socket M10 -1- in the generator shaft.
– Counterhold the -3400- with a wrench (SW 17).
– Tighten the ribbed belt pulley by turning the generator shaft to
the left using -VAG1332- .
Tightening Specifications
Component
Tightening Specification
Ribbed belt pulley nut
80 Nm
2.4.3
Ribbed Belt Pulley with Freewheel, Re‐
moving and Installing, Valeo
Special tools and workshop equipment required
♦ Multi-Tooth Adapter - 3400-
♦ Torque Wrench 1332 40-200Nm - VAG1332-
♦ Torx Key Socket Set - VAG1603A/1-
Removing
– Remove the Generator - C- . Refer to
⇒ “2.2 Generator, Removing and Installing”, page 15
.
– Secure the Generator - C- in a vise by the mounting points.
– Pry up the cap from the ribbed belt pulley.
– Install the -3400- with the wrench (SW 17) in the ribbed belt
pulley.
– Install the -VAG1603A/1- in the generator shaft.
– Hold the generator secure and loosen the ribbed belt pulley
with the wrench by turning left.
– Hold the ribbed belt pulley securely by hand.
– Turn the generator shaft until the ribbed belt pulley can be re‐
moved.
Installing
Install in the reverse order of removal while paying attention to
the following:
– Install the ribbed belt pulley by hand until stop on the generator
shaft.
The -VAG1332- must be rearranged for installing ribbed belt pul‐
ley as follows:
– Release the insert -1- and remove it from the handle part -2-.
– Turn the handle part -2- 180° and install the socket -1- again.
– Set the rotation direction of the -VAG1332- bit to the left.
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