Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 450
Note
Clean the Clutch Cover Plate Guide Sleeve - T10302- before us‐
ing, and do not use any scratched sleeves
Brief Description
The clutch cover seals the transmission toward the outside. It is
held in place by a circlip. Remove the circlip and pry out the clutch
cover. Always replace the clutch cover and the circlip. Never use
a hammer to install the clutch cover and never lubricate the center
seal or touch it. If this should occur, the clutch cover will certainly
leak!
To remove and install the clutch end cover, the transmission must
be secured in a vertical position on the assembly stand. Refer to
⇒ “7 Securing on Engine and Transmission Holder”, page 104
Removing
– Drain the transmission fluid. Refer to
⇒ “9.2 Transmission Fluid, Draining and Filling”, page 116
.
– Remove the transmission. Refer to
⇒ “3.1 Transmission, Removing”, page 72
– Secure the transmission on the assembly stand. Refer to
⇒ “5 Transmission, Transporting”, page 100
.
– If necessary change the transmission fluid filter. Refer to
⇒ “8.3 Transmission Fluid Filter, Removing and Installing”,
– Pry out and remove the circlip -2- for the clutch cover with a
screwdriver -1- in the direction of -arrow-.
– Lift the clutch cover -2- through the opening in the starter with
a screwdriver -1- or a pry bar in direction of -arrow- and then
remove it.
Note
The clutch end cover that was removed cannot be installed again.
Installing
Caution
Always replace the clutch end cover and the locking ring. Never
use a hammer to install the clutch cover and never lubricate
the center seal or touch it. Leaks will develop.
– Only hold the clutch end cover as shown in this illustration!
Note the Following Before Installing the Clutch End Cover:
The new clutch cover must not have any oil in the around the
center seal and it must be dry.
– If necessary, clean the sealing surface on the drive plate
-arrow- thoroughly.
Do not apply adhesive to inside of clutch end cover.
– Carefully remove the adhesive if it has already been applied!
Only coat outer edge of seal with oil.
– Clean the Clutch Cover Plate Guide Sleeve - T10302- “before
using, do not use any scratched sleeves”
– Place the sleeve on a level surface.
The center seal on the new clutch end cover must now be “per‐
formed”:
– Guide the clutch end cover horizontally and evenly over the
whole sleeve in direction of -arrow-. This brings the sealing lip
into its installed position.
– Remove the sleeve upward out of the clutch end cover and
place it on the end of the dual clutch shaft.
– Guide the cover horizontally over the sleeve and press it even‐
ly onto its seat.
Caution
The clutch end cover may not be exposed to direct hammer
hits. If the cover is hit in any way, leakage will definitely occur.
The cover can be pried out of its seat using a screwdriver to install
the “new” circlip -arrow-.
– Install the new circlip.
– Only remove bushing once circlip is installed.
– Install the transmission. Refer to
⇒ “3.2 Transmission, Installing”, page 91
– Fill with transmission fluid. Refer to
⇒ “9.2 Transmission Fluid, Draining and Filling”, page 116
WARNING
Do not start the engine if there is no transmission fluid in the
transmission.
– After installing the transmission, perform the
Basic Set-
ting
using the
Guided Functions
. Refer to Vehicle Diag‐
nostic Tester .
1.3
DSG
®
Clutch, Removing
Brief Description
• Adjust the dual clutch axial play when installing.
• Secure the transmission to the assembly stand so that it is
vertical when removing and installing the dual clutch. Refer to
⇒ “7 Securing on Engine and Transmission Holder”,
. This is the only position in which the dual clutch
axial play can later be adjusted without error.
• The large plate carrier is inserted in all clutch plates in the dual
clutch. The large plate carrier must not slide out of the lowest
plate.
• Transmission fluid pump shaft is removed.
• Do not install any wavy circlips
Removing
– Remove the clutch end cover. Refer to
⇒ “1.2 Clutch End Cover, Removing and Installing”, page 15
.
Caution
A »used« clutch must not be installed again.
Removed circlips are also not installed again.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст