Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 469
– Place the transmission with the Transmission Support - 3282-
on the Engine and Gearbox Jack - VAS 6931- .
– Place the Engine and Gearbox Jack - VAS6931- under the
vehicle. The arrow symbol on the Transmission Support -
Mounting Plate 42A - 3282/42A- points in the direction of travel
of the vehicle.
– Tilt the transmission to the left by adjusting the spindles on the
Transmission Support - 3282- . The lift the transmission.
Pay attention to the selector lever cable when lifting the trans‐
mission. Guide the cable into the cable bracket as early as
possible.
The cable is not lubricated.
– Align the transmission to the engine and position on the cyl‐
inder block.
Guide the engine and transmission together by hand until the en‐
tire surface of both flanges come into contact with one another.
– Adjust the transmission mount until the engine and transmis‐
sion “are aligned”.
– Turn the crankshaft slightly if necessary.
Be careful not to get any lines caught when installing the trans‐
mission.
– Tighten the bolts -5 through 9- to the tightening specification.
– After transmission was bolted to engine at bottom, remove the
Transmission Support - 3282- from transmission.
– Tighten the upper engine/transmission bolts -1, 3 and 10- to
the tightening specification using the Insert Tool - 18mm -
T10179- .
The bolt -3- is located in the starter hole. Use the Socket - Xzn 14
- T10061- for this bolt.
– Align the engine/transmission assembly free of tension. Refer
to ⇒ Engine Mechanical, Fuel Injection and Ignition; Rep. Gr.
10 ; Subframe Mount; Subframe Mount, Adjusting .
Install the left subframe mount as follows:
– Replace all the bolts -1 and 2-.
– Install the new bolt first hand-tight.
– Install the bolts -1- in the transmission bracket -A-.
– The align the engine/transmission in its installation position.
Lift until the transmission bracket is touching the transmission
mount completely.
Caution
There is a risk of damaging the threads in transmission bracket
by inserting the bolts at an angle.
♦ Before installing the bolts -2-, the transmission bracket
and transmission mount support arm must be absolutely
parallel to each other. If necessary, lift the back of the
transmission using the Engine and Gearbox Jack .
– Pry the transmission bracket -A- into the seat using a screw‐
driver while tightening the bolts -2-.
WARNING
Remove the Engine Support Bridge - 10-222A- only when the
bolts for the left and right subframe mount have been tightened
to the specification.
– Remove the Engine Support Bridge - 10-222A- .
– Install the starter. Refer to ⇒ Electrical Equipment; Rep. Gr.
27 ; Starter; Starter, Removing and Installing .
Connect the connector -A- on the DSG Transmission Mechatronic
- J743- as follows:
– The arrow -D- on the DSG Transmission Mechatronic - J743-
-B- must line up with the connector -A- as well as with the tab
-C-.
– Connect the connector -A- carefully all the way and then turn
the lock “clockwise” in direction of -arrow-.
– Attach the drive axles to the transmission. Refer to ⇒ Sus‐
pension, Wheels, Steering; Rep. Gr. 40 ; Drive Axle; Drive
Axle, Removing and Installing .
– Install the heat shield over the right drive axle, if equipped.
Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Drive
Axle; Drive Axle, Removing and Installing .
– Install the subframe. Refer to ⇒ Suspension, Wheels, Steer‐
ing; Rep. Gr. 40 ; Subframe; Subframe with Steering Gear,
Removing and Installing .
– Attach the pendulum support to the transmission by tightening
the bolts -11-. Refer to ⇒ Rep. Gr. 10 ; Subframe Mount;
Overview - Subframe Mount .
– Selector lever cable lock washers -arrows- must be replaced.
– Adjust the selector lever cable. Refer to
⇒ “2.8 Selector Lever Cable, Checking and Adjusting”,
– Install the charge air pipe. Refer to ⇒ Engine Mechanical, Fuel
Injection and Ignition; Rep. Gr. 21 ; Charge Air System; Over‐
view - Charge Air System .
– Install the coolant hoses on the transmission fluid cooler.
– Attach the cable bracket to the transmission cover.
– Install the battery tray and the battery. Refer to ⇒ Electrical
Equipment; Rep. Gr. 27 ; Battery; Battery, Disconnecting and
Connecting .
– Install the air filter housing:
♦ Gasoline engine. Refer to ⇒ Rep. Gr. 24 ; Air Filter; Air Filter
Housing, Removing and Installing .
♦ Diesel engine. Refer to ⇒ Rep. Gr. 23 ; Air Filter; Air Filter
Housing, Removing and Installing .
– Install the engine cover. Refer to ⇒ Rep. Gr. 10 ; Engine
Cover; Engine Cover, Removing and Installing .
– Check the coolant level and fill if necessary. Refer to ⇒ Engine
Mechanical, Fuel Injection and Ignition; Rep. Gr. 19 ; Cooling
System/Coolant; Coolant, Draining and Filling .
– Check the fluid level and fill if necessary. Refer to
⇒ “9.1 Transmission Fluid Level, Checking”, page 113
.
– Install the lower section of the left front wheel housing liner.
Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Wheel Housing Liner;
Overview - Front Wheel Housing Liner .
– Install the noise insulation. Refer to ⇒ Body Exterior; Rep. Gr.
66 ; Noise Insulation; Overview - Noise Insulation .
– Attach the front wheels. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 44 ; Wheels, Tires; Wheel Bolts, Tightening
Specifications .
Tightening Specifications
♦ Transmission to engine. Refer to
⇒ “3.3 Transmission Tightening Specifications”, page 96
.
♦ Transmission bracket to transmission. Refer to
.
♦ Cable bracket on the transmission cover. Refer to
⇒ “3.3 Transmission Tightening Specifications”, page 96
.
♦ Subframe mount to transmission bracket. Refer to
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