Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 1009

– Remove the metal core -1-.

– Remove the bonded rubber bushing -1-.
A - Puller - Kukko Counterstay - 22/2-
B - Puller - Kukko Internal - 46-56mm - 21/7-
Driving Out “Lower” Bonded Rubber Bushing

– Remove the bonded rubber bushing -1- with a Bearing Instal‐

ler - Multiple Use - 3348- and plastic mallet.

Installing
Pulling in the “Lower” Bonded Rubber Bushing

– Pull the bushing in until the collar makes contact with the final

drive all the way around.

Pulling in the “Upper” Bonded Rubber Bushing

Golf 2015 ➤

Rear Final Drive - Edition 09.2013

4. Assembly Mounts

29

– Pull the bushing in until the collar makes contact with the final

drive all the way around.

– Install the plates, location, refer to

⇒ “4.1 Overview - Assembly Mounts”, page 27

.

– Rear final drive, installing, refer to

⇒ “3.1 Final Drive, Removing and Installing”, page 20

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Rear Final Drive - Edition 09.2013

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Rep. Gr.39 - Final Drive, Differential

5

Seals

⇒ “5.1 Seals Component Location Overview”, page 31
⇒ “5.2 Right Seal, Replacing”, page 32
⇒ “5.3 Left Seal, Replacing”, page 33
⇒ “5.4 Flange Shaft and Drive Axle Seal on Rear Final Drive, Re‐

placing”, page 34

5.1

Seals Component Location Overview

1 - Nut

❑ Secure using Locking

Compound -

D 000 600- .

❑ Tightening specifica‐

tion, refer to

⇒ “8.2 Haldex Clutch

Overview”, page 44

2 - Driveshaft Flange

❑ Removing and instal‐

ling, refer to

⇒ “5.4 Flange Shaft and

Drive Axle Seal on Rear

Final Drive, Replacing”,

page 34

3 - Flange/Driveshaft Seal
Replacing, refer to

⇒ “5.4 Flange Shaft and Drive

Axle Seal on Rear Final Drive,

Replacing”, page 34

4 - Right Seal

❑ For the right flange shaft
❑ Replacing, refer to

⇒ “5.2 Right Seal, Re‐

placing”, page 32

5 - Locking Ring

❑ Replace after removing

flange shaft.

6 - Right Flange Shaft
7 - Rear Final Drive
8 - Left Seal

❑ For the left flange shaft
❑ Replacing, refer to

⇒ “5.3 Left Seal, Replacing”, page 33

9 - Left Flange Shaft

Golf 2015 ➤

Rear Final Drive - Edition 09.2013

5. Seals

31

5.2

Right Seal, Replacing

⇒ “5.2.1 Right Seal, Replacing, Rear Final Drive 0CQ”,

page 32

5.2.1

Right Seal, Replacing, Rear Final Drive

0CQ

Special tools and workshop equipment required
♦ Puller - Seal Lever - VW681-
♦ Slide Hammer Set - VW771-
♦ Transmission Support - Pins 34 - 3282/34-
♦ Seal Installer - Flange Shaft - 3305-
♦ -2- bridge from Puller - Kukko Puller - 50-110mm Width,

150mm Length - 18/0-

♦ Sealing Grease - G 052 128 A1-
Removing
– Remove the right drive axle, refer to ⇒ Suspension, Wheels,

Steering; Rep. Gr. 42 ; Drive Axle; Drive Axle, Removing and

Installing .

The following images show the left side of the final drive when

removed. The procedure for the right is identical.
– Remove the spindles from the Puller - Kukko Puller -

50-110mm Width, 150mm Length - 18/0- bridge and install the

Transmission Support - Pins 34 - 3282/34- in place of them.

– Attached the bridge -A- with two M8 x 30 bolts -arrows- to the

flange shaft.

– Remove the flange shaft.

– Pry off flange shaft seal with the Puller - Seal Lever - VW681- .
Installing

Golf 2015 ➤

Rear Final Drive - Edition 09.2013

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Rep. Gr.39 - Final Drive, Differential