Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 1008
– Attach the driveshaft to the flange/driveshaft on the rear final
drive so that the markings -arrows- line up. Install the bolts
hand-tight at first.
– When removing and installing the driveshaft, be careful not to
damage the bushing -arrow-.
– Place washer -C- on the front driveshaft and faster hand tight
with a new bolt -B-. Do not tighten the bolt yet.
– Bolt the rear bolt for the final drive on the rear axle using the
Multipoint Socket - T10035- . Tightening specification, refer to
⇒ Suspension, Wheels, Steering; Rep. Gr. 40 ; Subframe;
Overview - Subframe .
– Bolt the rear axle on the body, refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 42 ; Rear Axle; Rear Axle, Removing and
Installing .
Golf 2015 ➤
Rear Final Drive - Edition 09.2013
3. Final Drive
25
– Tighten the final drive from “underneath” -arrow-. Tightening
specification, refer to ⇒ Suspension, Wheels, Steering; Rep.
Gr. 40 ; Subframe; Overview - Subframe .
– Tighten the driveshaft. Tightening specification.
– Connect the connector -B- from the All Wheel Drive Control
Module - J492- - A-. Ignore item -C-.
Note
For the next steps it is important that the multi-link axle springs
are removed. This applies to the right and left side.
– Position the Engine and Gearbox Jack - VAS6931- -1- under
the tie rod, and push upward until the driveshaft can be inser‐
ted in the final drive flange.
Note
Ignore items -2 and 3-.
– Tighten drive axles. Tightening specification, refer to ⇒ Sus‐
pension, Wheels, Steering; Rep. Gr. 42 ; Drive Axle; Drive
Axle, Removing and Installing .
– Install the rear stabilizer bar, refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 42 ; Stabilizer Bar; Stabilizer Bar, Remov‐
ing and Installing .
– Install the rear section of the exhaust system, refer to ⇒ En‐
gine Mechanical, Fuel Injection and Ignition; Rep. Gr. 26 ;
Exhaust Pipes/Mufflers; Overview - Muffler .
If final drive is replaced:
– Check fluid level in Haldex clutch, refer to
⇒ “7.1 Haldex Clutch Oil, Checking Level”, page 41
.
– Final Drive Fluid Level, Checking, refer to
⇒ “6.1 Gear Oil, Checking Level”, page 40
.
Golf 2015 ➤
Rear Final Drive - Edition 09.2013
26
Rep. Gr.39 - Final Drive, Differential
4
Assembly Mounts
⇒ “4.1 Overview - Assembly Mounts”, page 27
⇒ “4.2 Subframe Mount, Removing and Installing”, page 28
4.1
Overview - Assembly Mounts
Note
Replace the bonded rubber bushings in “pairs” (upper and lower
bushings).
1 - “Upper Rear” Bonded Rub‐
ber Bushing
❑ With buffer
❑ Allocation, refer to the
Parts Catalog
❑ Remove the buffer for
removal and installation
❑ Removing and instal‐
ling, refer to
2 - “Lower Rear” Bonded Rub‐
ber Bushing
❑ Without buffer
❑ Allocation, refer to the
Parts Catalog
❑ Removing and instal‐
ling, refer to
3 - “Lower Rear” Bonded Rub‐
ber Bushing
❑ Without buffer
❑ Allocation, refer to the
Parts Catalog
❑ Removing and instal‐
ling, refer to
4 - “Lower Front” Bonded Rub‐
ber Bushing
❑ With buffer
❑ Allocation, refer to the Parts Catalog
❑ Remove the buffer for removal and installation
❑ Removing and installing, refer to
⇒ “4.2 Subframe Mount, Removing and Installing”, page 28
5 - Rear Final Drive
❑ Remove to replace the bonded rubber bushing, refer to
⇒ “4.2 Subframe Mount, Removing and Installing”, page 28
6 - “Upper Front” Bonded Rubber Bushing
❑ Without buffer
Golf 2015 ➤
Rear Final Drive - Edition 09.2013
4. Assembly Mounts
27
❑ Allocation, refer to the Parts Catalog
❑ Removing and installing, refer to
⇒ “4.2 Subframe Mount, Removing and Installing”, page 28
7 - “Upper Rear” Bonded Rubber Bushing
❑ With buffer
❑ Allocation, refer to the Parts Catalog
❑ remove the buffer for removal and installation
❑ Removing and installing, refer to
⇒ “4.2 Subframe Mount, Removing and Installing”, page 28
4.2
Subframe Mount, Removing and Instal‐
ling
Special tools and workshop equipment required
♦ Thrust Piece3291/1 from the Bushing Tool Kit - 3291-
♦ Spindle from the Bushing Tool Set - 3292-
♦ Thrust pieces 3348 and 3348/1 from the Bearing Installer -
Multiple Use - 3348-
♦ Puller - Kukko Internal - 46-56mm - 21/7- -1-
♦ Puller - Kukko Counterstay - 22/2- -4-
Removing
– Rear final drive, removing, refer to
⇒ “3.1 Final Drive, Removing and Installing”, page 20
Removing “Upper” Bearing
WARNING
Wear safety gloves.
To position the support :
– Break two pieces -arrows- out of the bearing collar.
Golf 2015 ➤
Rear Final Drive - Edition 09.2013
28
Rep. Gr.39 - Final Drive, Differential
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст