Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 514
Allocation
Mounting Area for the Cov‐
er
Cover
Installation
-Arrow A- is at vertical
Made of
metal
Refer to
-Arrow B- is at an angle
Plastic
Refer to
Metal Cover
– Install the cap all the way into the transmission housing.
– Secure the cap with the locking ring -A-.
Plastic Cover
– Install the cap all the way into the transmission housing.
Continuation for All
• Always pay attention to the cover allocation. Refer to
⇒ Fig. ““Allocation”“ , page 128
.
• Leaks in the case of incorrect installation.
• For the correct cap. Refer to the Parts Catalog.
– Install the flange shafts with the springs, thrust washers and
tapered rings.
Tightening Specifications
♦ Refer to
⇒ “1.4 Overview - Clutch Release Mechanism”, page 21
.
♦ Refer to
⇒ “5.3 Overview - Transmission Housing and Selector Mech‐
♦ Refer to
⇒ “2.1 Overview - Differential”, page 212
.
6
Transmission Housing and Clutch
Housing
⇒ “6.1 Overview - Transmission Housing”, page 130
⇒ “6.2 Overview - Clutch Housing”, page 132
⇒ “6.3 Transmission Housing, Servicing”, page 134
⇒ “6.4 Clutch Housing, Servicing”, page 139
6.1
Overview - Transmission Housing
1 - Transmission Housing
❑ When replacing: Adjust
output shafts and differ‐
ential. Refer to
.
❑ Changes near the
mount for the cover/in‐
put shaft. Refer to
❑ Refer to the Parts Cata‐
log
2 - Cover
❑ Removing. Refer to
❑ Installing. Refer to
3 - Oil Drain Plug
❑ Tightening specifica‐
tion. Refer to
4 - Seal
❑ If present, replace after
removing
5 - Transmission Fluid Filler
Plug
❑ Tightening specification. Refer to
⇒ Fig. ““Different Versions of Fluid Fill and Drain Plugs”“ , page 142
6 - Locking Elbow
❑ For adjusting the shift mechanism. Refer to
⇒ “1.6 Selector Mechanism, Adjusting”, page 71
❑ Can be replaced with transmission not disassembled
❑ Removing. Refer to
⇒ Fig. ““Removing the Locking Elbow for the Shift Lever Shaft”“ , page 135
❑ Installed position. Refer to
⇒ Fig. ““Installed Position: Locking Elbow”“ , page 135
.
❑ Installing. Refer to
⇒ Fig. ““Drive Lock Elbow -arrow- for Selector Shaft in Up to Tool Stop.”“ , page 135
7 - Bearing Bushing
❑ For the selector rods
⇒ Fig. ““Removing the Shift Rod Bearing Bushing”“ , page 135
❑ Installing. Refer to
⇒ Fig. ““Installing the Shift Rod Bearing Bushing all the way onto the Tool”“ , page 136
8 - Retaining Sleeve
❑ For shift unit
❑ Removing when the transmission is disassembled. Refer to
⇒ Fig. ““Removing the Retaining Sleeve -A- from the Transmission Housing”“ , page 136
❑ Removing when the transmission is not disassembled. Refer to
⇒ Fig. ““Removing the Retaining Sleeve on a Transmission Not Disassembled Using the - 10-15- .”“ ,
❑ Different retaining sleeves. Refer to
⇒ Fig. ““Lock Sleeve Differentiation”“ , page 136
❑ Installing a retaining sleeve with a shoulder. Refer to
⇒ Fig. ““Drive in Lock Sleeve with Shoulder as Far as Stop on Tool”“ , page 137
❑ Installing the retaining sleeve without a shoulder. Refer to
⇒ Fig. ““Drive in Lock Sleeve without Shoulder as far as Stop on Tool”“ , page 137
9 - Needle Sleeve
❑ For the reverse shaft
❑ Replace after removing
❑ Removing. Refer to
⇒ Fig. ““Removing the Reverse Shaft Needle Sleeve from the Transmission Housing”“ , page 137
❑ Installing. Refer to
⇒ Fig. ““Installing the Needle Sleeve -A- into the Transmission Housing”“ , page 137
10 - Outer Race/Tapered Roller Bearing
❑ Output shaft, 5th/6th and reverse gears
❑ Removing and installing. Refer to
⇒ “2.2.2 Output Shaft, 5th, 6th and Reverse Gears, Disassembling and Assembling”, page 182
❑ When replacing: Adjust the output shaft for 5th/6th and reverse gear. Refer to
⇒ “2.3.2 Output Shaft, 5th, 6th and Reverse Gears, Adjusting”, page 190
11 - Shim
❑ Output shaft, 5th/6th and reverse gears
❑ Adjustment overview. Refer to
⇒ “3 Adjustment Overview”, page 221
.
12 - Outer Race/Tapered Roller Bearing
❑ Output shaft, 1st to 4th gears
❑ Removing and installing. Refer to
⇒ “2.1 Overview - Output Shaft”, page 163
❑ Adjust, if output shaft for 1st to 4th gear is replaced. Refer to
⇒ “2.3 Output Shaft, Adjusting”, page 187
13 - Shim
❑ Output shaft, 1st to 4th gears
❑ Adjustment overview. Refer to
⇒ “3 Adjustment Overview”, page 221
.
14 - Outer Race/Tapered Roller Bearing
❑ For the differential
❑ Removing and installing. Refer to
⇒ “2.1 Overview - Differential”, page 212
.
❑ When replacing: Adjusting the differential. Refer to
⇒ “2.3 Differential, Adjusting”, page 218
15 - Shim
❑ For the differential
❑ Adjustment overview. Refer to
⇒ “3 Adjustment Overview”, page 221
.
16 - Bearing Bushing
❑ For the selector shaft
❑ Removing. Refer to
⇒ Fig. ““Removing the Selector Shaft Bearing Bushing”“ , page 138
❑ Installing. Refer to
⇒ Fig. ““Installing the Shift Lever Shaft Bearing Bushing -A- All the Way onto the Tool”“ , page 138
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