Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 515
17 - Plugs
❑ Removing. Refer to
⇒ Fig. ““Removing the Plug -1- ”“ , page 138
⇒ Fig. ““Installing the Plug -1- ”“ , page 139
18 - Seal
❑ For the left flange shaft
❑ Replacing. Refer to
⇒ “1.2 Left Seal, Replacing”, page 207
6.2
Overview - Clutch Housing
1 - Bearing Bushing
❑ For the selector rods
❑ Replace after removing
❑ Removing. Refer to
❑ Installing. Refer to
2 - Needle Sleeve
❑ For the reverse shaft
❑ Replace after removing
❑ Removing. Refer to
❑ Installing. Refer to
3 - Alignment Sleeve
❑ Quantity: 2
4 - Clutch Housing
❑ When replacing: Adjust
output shafts and differ‐
ential. Refer to
.
5 - Cap
❑ Not on all clutch housings
6 - Input Shaft Seal
❑ Replacing. Refer to
⇒ “1.3 Input Shaft Seal, Replacing”, page 161
.
7 - Seal
❑ For the right flange shaft
❑ Replacing. Refer to
⇒ “1.3 Right Seal, Replacing”, page 209
8 - Washer
❑ For the differential
❑ Installed position: the shoulder on the inner diameter faces the seal -Item 7-
9 - Outer Race/Tapered Roller Bearing
❑ For the differential
❑ Removing and installing. Refer to
⇒ “2.2 Differential, Disassembling and Assembling”, page 214
.
❑ When replacing: Adjusting the differential. Refer to
⇒ “2.3 Differential, Adjusting”, page 218
10 - Oil Deflector Ring
❑ Installed position: The shoulder on the hole faces the output shaft
11 - Outer Race/Tapered Roller Bearing
❑ Output shaft, 1st to 4th gears
❑ Removing and installing. Refer to
⇒ “2.2.1 Output Shaft, Disassembling and Assembling, 1st to 4th Gears”, page 172
.
❑ Adjust, if output shaft for 1st to 4th gear is replaced. Refer to
⇒ “2.3 Output Shaft, Adjusting”, page 187
12 - Outer Race/Tapered Roller Bearing
❑ Output shaft, 5th, 6th and reverse gears
❑ Removing and installing. Refer to
⇒ “2.2.2 Output Shaft, 5th, 6th and Reverse Gears, Disassembling and Assembling”, page 182
❑ When replacing: Adjust the output shaft for 5th/6th and reverse gear. Refer to
⇒ “2.3.2 Output Shaft, 5th, 6th and Reverse Gears, Adjusting”, page 190
13 - Washer
❑ Output shaft, 5th/6th and reverse gears
❑ Always 0.65 mm thick
14 - Cylindrical Roller Bearing
❑ For the drive axle
❑ Removing and installing. Refer to
⇒ “1.2 Input Shaft, Disassembling and Assembling”, page 158
.
15 - Magnet
❑ Held in place by housing joint surface
6.3
Transmission Housing, Servicing
Special tools and workshop equipment required
♦ Bearing Driver - Multiple Use - VW244B-
♦ Transmission Support - VW353-
♦ Press Plate - VW401-
♦ Press Plate - VW402-
♦ Press Piece - Rod - VW407-
♦ Press Piece - 37mm - VW416B-
♦ Guide Pin - VW436A-
♦ Press Piece - Guide Pin - VW439-
♦ Slide Hammer Set - VW771-
♦ Crankshaft Holding Fixture - VW801-
♦ Guide Pins - 10 - 15-
♦ Press Piece - Pivot Mount Bushing - 3124-
♦ Bearing Installer - Crankshaft Pilot Bearing - 3264-
♦ Subframe Support Tool - 3290-
♦ Torque Wrench 5-50Nm - VAG1331-
♦ Bushing Driver - Selector Shaft - T10168-
♦ Locking Sleeve Drift - T10169- or Locking Sleeve Drift -
T10362- . Refer to
⇒ Fig. ““Lock Sleeve Differentiation”“ , page 136
♦ Breather Tube Tool - T10203-
♦ Puller - Kukko Internal - 12-16mm - 21/1-
♦ Puller - Kukko Internal - 20-30mm - 21/4-
♦ Puller - Kukko Counterstay - 22/2-
♦ Thread adaptor from the Puller - Kukko Counterstay - 22/1-
♦ Counter Support - VAS251623-
Removing the Cover -A-
– Pierce the rubber in the center of the cover with a screwdriver
-B- and pry it out of the cover in the direction of -arrow-.
Installing the Cover
Removing the Locking Elbow for the Shift Lever Shaft
– Break off the bracket in its unlocked position.
– Insert a screwdriver -A- into the hole in the locking bracket
-B-.
– Pry out the locking elbow in direction of-arrow-.
Installed Position: Locking Elbow
• The mark on the locking elbow -arrow- must point toward the
connection on the clutch slave cylinder -1-.
• Dimension -a- must be approximately 45°.
Drive Lock Elbow -arrow- for Selector Shaft in Up to Tool Stop.
Note
The locking elbow must be unlocked when being installed.
Removing the Shift Rod Bearing Bushing
A - Internal Puller 14.5 to 18.5 mm , for example -21/2-
B - Counter Support , for example, -22/2-
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