Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 307
– Cut back the remaining material on the body flange using the
Window Cutter - U Blade (2 pc.) - VAG1561/3- , but do not
remove all residue under any circumstance.
Note
The remaining material acts as a base for the new adhesive to be
applied. Keep the adhesive surfaces free of dirt and grease.
WARNING
Exception: If the bonding is going to be performed longer than
one day after cutting back the adhesive bead, then the remain‐
ing material must be activated with the activator. Refer to the
Parts Catalog.
The activator is applied evenly in on stroke using the applicator.
Refer to the Parts Catalog.
Do not let the activator come in contact with the paint, other‐
wise this will damage the paint.
Drying time is approximately 10 minutes
♦ If the body flange is being repaired or partially replaced, the
corresponding area must be cleaned and primed again before
painting.
Note
It is possible that the laser weld seam does not lie in the area of
the adhesive bead. In this case, the open weld seam must be
sealed with window adhesive before bonding the window.
– If the laser weld seam -3- on the body panel flange -4- is not
covered by the adhesive bead -1-, coat the laser weld seam
-3- with the glass/paint primer -3-. Refer to the Parts Catalog.
Afterward, fill the laser weld seam with window adhesive -1-.
Refer to the Parts Catalog.
Paint Damage, Repairing
The paint structure is reproduced after paint damage according
to the “Paint” repair manual specifications.
1.7
Adhesive, Removing
– As cleaning solution use the adhesive remover. Refer to the
Parts Catalog. Follow all safety precautions.
WARNING
When cleaning the vehicle interior, the window just installed
may not be pressed outward.
– Clean the painted surface with a dry cloth. Remove residual
adhesive with adhesive remover. Refer to the Parts Catalog.
– Clean the plastic trim: let the adhesive harden for approxi‐
mately one hour and then peel it off.
2
Windshield
⇒ “2.1 Overview - Windshield”, page 362
⇒ “2.2 Windshield, Removing and Installing”, page 363
2.1
Overview - Windshield
1 - Windshield
❑ Removing and instal‐
ling. Refer to
2 - PUR Adhesive Sealant
❑ Bead diameter: Width
-b- = 7 mm Height -a-
Height = 10 mm (includ‐
ing the precoating, re‐
sidual material on the
window and the window
flange)
❑ Minimum curing time.
Refer to
.
3 - Body Flange
❑ Paint damage, repairing
4 - Drip Rail
5 - Gap Dimension
❑ Must be even
6 - Seal
7 - Uncoated Area of the Wind‐
shield for Communications
Signals
❑ Only with tinted glass
8 - Window Adjuster
❑ -443 845 631 A-
❑ Remove two hours after
installing the windshield
9 - Binding Profile
❑ Windshield component
10 - Plenum Chamber Cover
❑ May only be pulled out of the retainer by hand.
❑ Removing and installing. Refer to
⇒ “3.4 Plenum Chamber Cover, Removing and Installing”, page 19
.
11 - Connector
❑ For heated windshield
2.2
Windshield, Removing and Installing
⇒ “2.2.1 Windshield, Removing and Installing”, page 363
⇒ “2.2.2 Damaged Windshield, Removing”, page 367
2.2.1
Windshield, Removing and Installing
Special tools and workshop equipment required
♦ Flush Bonded Window Kit - VAG1474B- / Cutting Tool for
Bonded Windows - VAS6452- / Window Removal Set -
VAS6888-
♦ Double Suction Lifter - VAG1344-
♦ Bonded Window Tool Kit - VAG1351-
♦ Window Removing Kit - VAG1755-
♦ Cartridge Gun - VAG1628 -
♦ Cartridge Heater - VAG1939-
♦ Window Cutter - VAG1561A-
♦ Window Cutter - Offset Blade (2 pc.) - VAG1561/2-
♦ Window Cutter - Scraper - VAG1561/8-
♦ Gauge - Gap Adjustment - 3371-
♦ Window Cutter - Blade (2 pc.) - VAG1561/19-
♦ Double Cartridge Gun - VAS5237-
Note
It is possible to remove bonded windows using Flush Bonded
Window Kit - VAG1474B- , the Cutting Tool for Bonded Windows
- VAS6452- or the Window Removal Set VAS6888 - VAS6888- .
Removing
– Remove the left and right upper A-pillar trim panels. Refer to
⇒ Body Interior; Rep. Gr. 70 ; Passenger Compartment Trim;
A-Pillar Trim Panel, Removing and Installing .
– Remove the left and right sun visors. Refer to ⇒ Body Interior;
Rep. Gr. 68 ; Equipment; Sun Visor, Removing and Installing .
– Remove the interior rearview mirror. Refer to ⇒ Body Interior;
Rep. Gr. 68 ; Rearview Mirror; Rearview Mirror, Removing
and Installing .
– For vehicles with a Driver Assistance Systems Front Camera
- R242- , remove the front camera. Refer to ⇒ Electrical
Equipment; Rep. Gr. 96 ; Driver Assistance Systems Front
Camera; Driver Assistance Systems Front Camera, Removing
and Installing .
– Lower the headliner near the windshield. Refer to ⇒ Body In‐
terior; Rep. Gr. 70 ; Roof Trim Panels; Headliner, Removing
and Installing .
– The headliner can now be lowered far enough so that the
windshield can be cut out without damaging the headliner.
– Remove the plenum chamber cover. Refer to
⇒ “3.4 Plenum Chamber Cover, Removing and Installing”,
– Slide the Cover for Audi 80/92 Dash Panel - VAG1474/8- be‐
tween the windshield and the instrument panel.
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