Volkswagen Golf / Golf GTI / Golf Variant. Manual — part 308
– Pull the cutting wire end -1- through the adhesive inside the
vehicle interior using the Flush Bonded Window Kit - Awl -
VAG1474/2- .
– Secure the cutting wire end from being pulled out using the
Bonded Window Tool Kit - Pull Handle - VAG1351/1- -3-.
– Insert the cutting wire -2- into the window flange using small
tube -1-.
– Lay the cutting wire around the windshield.
– Make sure that the cutting wire is inserted under windshield at
the corners.
– Secure the wire ends -4- on the Cutting Tool for Bonded Win‐
dows - VAS6452- -1-.
– Place the cutting wire around the reel device suction cups
-arrow-.
– While cutting free, press the cutting wire against the wind‐
shield using a plastic wedge -2- in order to have clearance on
the window glass flange and the instrument panel.
– Position the Cutting Tool for Bonded Windows - VAS6452- in
the lower corners of the windshield.
– Move the left Cutting Tool for Bonded Windows - VAS6452-
from “position I” through “position III” in sequence and cut the
windshield free.
– Move the right Cutting Tool for Bonded Windows - VAS6452-
from “position IV” through “position VI” in sequence and cut
the windshield free.
– Using two Double Suction Lifters - VAG1344- , lift the wind‐
shield from the vehicle.
Installing
– Prepare the undamaged window for glazing. Refer to
⇒ “1.4 Undamaged Window Glass, Preparing for Installation”,
– Prepare the new window glass for glazing. Refer to
⇒ “1.5 New Window Glass, Preparing for Installation”,
– Prepare the body flange for glazing. Refer to
– Installation instructions. Refer to
⇒ “1.3 Installation Instructions for Bonded Window Glass”,
.
– Minimum curing time. Refer to
⇒ “1.1 Minimum Curing Times for Bonded Windows”,
.
– For vehicles with a Driver Assistance Systems Front Camera
- R242- , install the front camera and calibrate. Refer to ⇒
Electrical Equipment; Rep. Gr. 96 ; Driver Assistance Sys‐
tems Front Camera; Driver Assistance Systems Front Cam‐
era, Removing and Installing and ⇒ Suspension, Wheels,
Steering; Rep. Gr. 44 ; Driver Assistance Systems Front
Camera; Driver Assistance Systems Front Camera, Calibrat‐
ing .
2.2.2
Damaged Windshield, Removing
The procedure for removing a damaged windshield is identical to
removing a damaged rear window. Refer to
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