Volkswagen Touareg (2003 year). Manual — part 6
Removing and installing sealing
flange and drive plate
Note
Secure engine to engine and gearbox support -VAS 6095- to car‐
ry out repairs.
Assembly overview
Removing and installing drive plate
.
Removing and installing sealing flange at drive plate end
Renewing crankshaft oil seal, vibration damper end
2.1
Assembly overview
1 - Gasket
❑ Renew.
2 - Sealing flange
❑ With seal.
❑ Remove sump in order
to remove and install
❑ Must seat on dowel
sleeves.
❑ Before installing, re‐
move oil residue from
crankshaft journal using
a clean cloth.
❑ Do not additionally oil or
grease the oil seal seal‐
ing lip.
❑ Use support sleeve sup‐
plied when installing.
❑ Only remove supporting
sleeve after sealing
flange has been slid on‐
to crankshaft journal.
❑ If the sealing flange has
not been renewed use
fitting tool -T10122- for
,
Removing and installing
sealing flange at drive
plate end.
❑ Removing and installing
3 - Shim
❑ 2 mm thick
4 - Drive plate
❑ Use locking pin -3242- to loosen and tighten
; Removing and installing drive plate.
5 - Washer
❑ 3.4 mm thick
Touareg 2003 ➤
2. Removing and installing sealing flange and drive plate
21
1
/4 turn (90°) further
❑ Renew.
7 - 10 Nm
8 - 15 Nm
9 - Cylinder block
10 - Oil sump
❑ Removing and installing
11 - Securing bolt
❑ M7 = 15 Nm
❑ M8 = 22 Nm
12 - Timing chain
❑ Mark with arrow pointing in direction of rotation before removing (e.g. using paint).
❑ Do not mark with a centre punch mark, notch or anything similar!
13 - Chain sprocket
❑ For crankshaft.
14 - Thrust washer
❑ In case of signs of abnormal wear remove and reverse or renew.
15 - Gasket
❑ Renew.
16 - Sealing flange at belt pulley end
❑ Remove sump in order to remove and install
❑ Must seat on dowel sleeves.
❑ Before installing, remove oil residue from crankshaft journal using a clean cloth.
17 - O-ring
❑ Renew.
18 - Spray nozzle valve, 35 Nm
19 - Seal
❑ Renew.
.
20 - Crankshaft toothed belt pulley
❑ Fitting possible in one position only.
❑ For removal lock crankshaft using locking pin -3242-
; Removing and installing drive plate.
21 - 200 Nm +
1
/2 turn (180°) further
❑ Renew.
❑ Do not oil.
❑ Turning further can be done in several stages.
22 - Vibration damper/belt pulley
❑ For poly V-belt.
❑ For removal lock crankshaft using locking pin -3242-
; Removing and installing drive plate.
23 - 22 Nm
24 - 25 Nm
25 - Cover
2.2
Removing and installing drive plate
Special tools and workshop equipment required
Touareg 2003 ➤
22
♦ Torque wrench (5…50 Nm) -V.A.G 1331-
Removing
– Remove engine
– Separate engine from gearbox.
– Set engine to TDC. For this, notches -A- and -B- must align.
Note
♦
The engine is cranked by turning crankshaft centre bolt.
♦
The engine must only be cranked in clockwise direction.
– Remove screw plug -arrow-.
Note
There is a TDC drilling in the crankshaft directly behind the plug
(it is possible to feel the hole).
Touareg 2003 ➤
2. Removing and installing sealing flange and drive plate
23
note the following:
– Fit shim -1- of „2.0 mm thickness“ onto crankshaft journal.
– Then, install drive plate and washer -2- of „3.4 mm thickness“.
– Insert new securing bolts and tighten by hand.
– Tighten securing bolt to 30 Nm +
1
/4 turn (The additional turn
may be performed in several steps.)
– Unscrew locking pin -3242- .
– Install sealing plug with a new seal. Specified torque: 35 Nm
2.3
Removing and installing sealing flange
at drive plate end
.
Special tools and workshop equipment required
♦ Fitting tool -T10122-
♦ Torque wrench (5…50 Nm) -V.A.G 1331-
Touareg 2003 ➤
24
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст