Volkswagen Touareg (2003 year). Manual — part 7
Removing
– Remove engine
– Separate engine from gearbox.
– Remove drive plate
.
– Remove sealing flange -arrow- from cylinder block.
– Remove existing gasket.
2.3.2
Installing
Note
♦
In the following work procedure the seal is illustrated without
sealing flange.
♦
If repair is required, sealing flange and seal must be renewed
completely. Use protective sleeve supplied when installing.
– Clean sealing surfaces on sealing flange and cylinder block.
They must be free of oil and grease.
– Remove oil residue from crankshaft journal using clean cloth.
– Fit new gasket -1- onto dowel sleeves on cylinder block.
Touareg 2003 ➤
2. Removing and installing sealing flange and drive plate
25
-T10122/1- onto pulling sleeve -T10122/2- .
– Separate the two fitting sleeves.
– Then set pulling sleeve -T10122/2- with dry seal and sealing
flange onto crankshaft journal.
– Bolt sealing flange to cylinder block. Specified torque: 10 Nm
– Install sump
.
– Install drive plate
– Install engine
.
2.4
Renewing crankshaft oil seal, vibration
damper end
Special tools and workshop equipment required
♦ Thrust piece -T40007-
♦ Torque wrench (150…800 Nm) -V.A.G 1601-
Removing
– Remove noise insulation tray.
– Remove toothed belt
– Unscrew centre bolt -2- from crankshaft toothed belt pulley
-1- and remove crankshaft toothed belt pulley from crankshaft
journal.
– Then remove seal using extractor hook -T20143/1- .
Touareg 2003 ➤
26
washer front face -arrow- using a waterproof felt-tip marker.
Installing
– Remove oil residue from crankshaft journal and thrust washer
using a clean cloth.
– Press new seal in to stop using thrust piece -T40007- .
– Reverse thrust washer and fit it on crankshaft journal with
marked front face towards engine.
– Install crankshaft toothed belt pulley using a new centre bolt.
Specified torque: 200 Nm +
1
/2 turn (180°) further.
– Install toothed belt.
– Install poly V-belt
.
– Install noise insulation tray.
Touareg 2003 ➤
2. Removing and installing sealing flange and drive plate
27
1
Cylinder head
.
Removing and installing right cylinder head cover
Removing and installing left cylinder head cover
Removing, installing and tensioning toothed belt
Removing and installing left cylinder head
Removing and installing right cylinder head
.
Checking compression
Note
♦
To remove cylinder head, engine must first be removed
♦
If an exchange cylinder head is installed, all the contact sur‐
faces between the support elements, roller rocker fingers and
the running surfaces of the cam shafts must be oiled before
the cylinder head cover is installed.
♦
The plastic protectors fitted to protect the open valves must be
removed only immediately before the cylinder head is fitted.
♦
When cylinder head or cylinder head gasket is renewed, the
complete coolant must be renewed.
♦
Removing and installing intake manifold
moving and installing cylinder head cover.
♦
Checking compression
.
Touareg 2003 ➤
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