Volkswagen Passat / Passat Variant (2011 year). Manual — part 54
surface back to bare metal.
12.3
Installing
Note
Only welding units authorised by Volkswagen AG may be used
12.3.1
Preparing new part
New part
♦ B-pillar reinforcement
♦ Front side member reinforcement
♦ Web plate for front side member reinforcement
♦ Rear side member reinforcing with web plate
♦ Moulded foam elements
♦ B-pillar crash reinforcement
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12. Renewing B-pillar reinforcement - part section
213
Note
B-pillar reinforcement is identical for saloon and Variant.
– Transfer parting cuts to B-pillar reinforcing -1-, side member
rear reinforcing -3- and side member front reinforcing -5- and
cut new parts accordingly.
– Separate repair piece from crash reinforcing -2-, as shown.
Dimension -a- = 350 mm
– Check fit of crash reinforcing -2- to B-pillar reinforcing -1-.
– Apply 2K body adhesive -D 180 KD3 A2- to areas of crash
reinforcing as indicated.
Note
New part must be welded in within 90 minutes or adhesion of adhesive will be impaired.
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214
weld in, RP spot weld seam (inverter).
Distance between weld points:
Dimension -a- = 40 mm
– Secure side member front reinforcing -5- and side member
rear reinforcing -3- along with web plates -4- on B-pillar rein‐
forcing.
12.3.2
Marking areas where no welding work
may be carried out
Note
♦
Welding work must not be carried out in areas marked on fol‐
lowing illustrations due to safety reasons »crash safety« when
welding in B-pillar reinforcement.
♦
The measurements given must be adhered to.
♦
Before welding in outer B-pillar, transfer dimensions of area
where no welding work may be carried out to outer B-pillar.
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215
set and fix in place.
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