Volkswagen Passat / Passat Variant (2011 year). Manual — part 61
Preparing new part
New part
♦ Front side member reinforcement
♦ 2K body adhesive -D 180 KD3 A2-
– Transfer parting cut to new part and cut out.
– Drill holes for SG plug weld seam (8 mm ∅) in area of factory-
fitted weld points.
15.3.2
Welding in
Note
The new part must be welded in within 90 minutes, or adhesion
of adhesive will be impaired.
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ted.
Note
♦
In the area of the A, B and C-pillars, high tensile, highest tensile and hot formed steels are used. The weld
flanges in these areas are about 13mm wide.
♦
If spot welds are located at the edge of hot formed steel panels, the high temperature will cause the bond
between the panels to change, which will subsequently have an effect on crash safety.
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tips.
– Adapt new part with vehicle positioned on alignment bracket
set and fix in place.
– Check fit to side member.
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and RP spot weld seam (inverter).
– Weld in parting cut, SG continuous weld seam.
– Weld in transition to A-pillar reinforcement, SG continuous
weld seam (qty 3).
Length of seam 20 mm, distance between seams 20 mm.
– Install side member
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