Volkswagen Passat / Passat Variant (2011 year). Manual — part 60
weld seam are permitted.
– Weld in door aperture, RP spot weld seam.
– Weld in remaining joint, SG plug weld seam and RP spot weld
seam.
– Adapt wing retainer -2- and weld in, SG plug weld seam.
– Reform wheel housing flange.
– Wipe away excess adhesive and seal wheel arch.
Passat 2011 ➤ , Passat Variant 2011 ➤
14. Renewing side member
237
15
Renewing front side member rein‐
forcement
WARNING
Observe safety notes!
Safety notes ⇒ General Information; Body Repairs, General Body
Repairs ; Safety notes
• Side member already removed
1 - Front side member rein‐
forcement
2 - Cutting point
3 - Remaining section of front
side member reinforcement
(remains)
4 - Web plate
5 - Bonded area
6 - A-pillar reinforcement
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238
Tools
Note
♦
The use of different types and different thicknesses of steel
requires that only the welding units (inverters) authorised by
Volkswagen AG may be used to carry out repairs properly.
♦
The welding units (inverters) and body tools authorised by
Volkswagen AG are listed in ⇒ ServiceNet, Workshop Equip‐
ment, EH catalogue, Workshop equipment, Body and paint‐
work .
15.2
Removing
– Position and make parting cut as shown.
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15. Renewing front side member reinforcement
239
Note
Web plate -2- must not be damaged.
– Separate original joint to A-pillar reinforcement -1- and to inner
side member.
– Remove remaining material.
– Remove remaining adhesive completely and grind bonded
surface back to bare metal.
15.3
Installing
Note
Only welding units authorised by Volkswagen AG may be used
.
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240
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