Volkswagen Passat / Passat Variant (2011 year). Manual — part 24
♦ Tensioning strap -T10038-
♦ Suction lifter -V.A.G 1344-
Passat 2011 ➤ , Passat Variant 2011 ➤
1. Renewing roof
93
Removing
Note
♦
Apply textile adhesive tape on left and right roof members parallel to laser solder seams. This reduces
danger of damage and contamination during repairs.
♦
When separating, ensure sufficient distance of to roof member -2- is kept, to assure it is not damaged during
repairs.
♦
When making parting cuts -1-, ensure that the panels lying behind are not damaged.
– Separate original joint to front and rear roof cross members.
– From interior, separate bonded joints to front and rear roof
cross members.
– Roughly cut roof out parallel to laser solder seams.
Passat 2011 ➤ , Passat Variant 2011 ➤
94
♦
Roof side member -1- must not be damaged when removing residual remains of roof -2-.
♦
Use flap or felt discs only, do not use cutting disks or rough grinding disks.
– Remove remaining material.
– Remove all adhesive and sealant residues from front and rear
roof cross members.
– Remove all adhesive residues from left and right roof side
members.
– Touch up paint damage in accordance with Paint Workshop
Manual.
Passat 2011 ➤ , Passat Variant 2011 ➤
1. Renewing roof
95
Installing
Note
Only welding units authorised by Volkswagen AG may be used
1.3.1
Preparing new part
New part
♦ Roof
♦ 1K assembly adhesive -D 190 MKD A3- (3 cartridges)
♦ 2K body adhesive -D 180 KD3 A2- (2 cartridge sets)
♦ Adhesive sealant -AKD 476 KD5 05-
♦ Cavity sealant -AKR 321 M15 4-
♦ Felt -533 867 910 B-
Note
♦
Following working sequence must be adhered to in order to
ensure correct and long-lasting roof repairs.
♦
For this repair, it is absolutely necessary to work with great
care to prevent faults during processing.
Passat 2011 ➤ , Passat Variant 2011 ➤
96
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