Volkswagen Passat / Passat Variant (2011 year). Manual — part 87
surface back to bare metal.
– Clean any dust and grease off flange area on wheel arch.
12.3
Installing
Note
Only welding units authorised by Volkswagen AG may be used
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MIG solder seams or SG continuous weld seams are permitted at the parting cuts shown in the illustration.
12.3.1
Preparing new part
New part
♦ Side panel subpart for Variant
♦ Moulded foam elements
♦ 2K body adhesive -D 180 KD3 A2-
♦ 2K polyurethane adhesive -D 180 KD2 A1- (for right side pan‐
el)
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12.3.2
Moulded foam elements
Follow repair instructions.
Moulded foam element ⇒ General Information; Body Repairs,
General Body Repairs ; General Notes; Moulded foam elements
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Welding in
Note
♦
New part must be welded in within 90 minutes or adhesion of
adhesive will be impaired.
♦
When applying 2K body adhesive -D 180 KD3 A2- , do not
apply in area of SG plug weld seam for lock reinforcement.
♦
Adhesive must be cleaned from threads for fastening striker
after bonding in.
♦
Before starting welding on right-hand side panel, apply 2K
polyurethane adhesive -D 180 KD2 A1- in area of fuel filler
neck.
– Apply 2K body adhesive -D 180 KD3 A2- in the areas indica‐
ted.
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