Volkswagen 01M Transmission. Manual — part 63
111
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
EARLY DESIGN
EARLY DESIGN
UPPER VALVE BODY WORM TRACK DIFFERENCES
LOWER VALVE BODY WORM TRACK DIFFERENCES
LATE DESIGN
LATE DESIGN
Copyright © 2010 ATSG
Copyright © 2010 ATSG
Figure 197
Figure 196
We have provided you with the early and late style
upper valve bodies side by side in Figure 196, with the
worm tracks that changed shaded, as another means of
identification.
We have provided you with the early and late style
lower valve bodies side by side in Figure 197, with the
worm tracks that changed shaded, as another means of
identification.
"UPDATED" VALVE BODY INFORMATION (CONT'D)
Continued on Page 112
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A - 3
C - 1
"Early" 3 Port
Converter
"Late" 3 Port
Converter
Figure 198
The changes in the hydraulic circuits also required a
change in all of the spacer plates, as shown in Figure
198. The holes that are different are "shaded-in" with
a "dashed-circle" around the affected holes.
The early version spacer plate is identified with an
"A-3" stamped into the plate and the 2005-Up version
spacer plate is identified with "C-1" stamped into the
plate, as shown in Figure 198.
These Spacer Plates "Will Not" Interchange!
ID
ID
112
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AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
"UPDATED" VALVE BODY INFORMATION (CONT'D)
3-PORT SPACER PLATE DIFFERENCES
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K - 1
ID
C - 1
Late Design
"3 Port"
Converter
Late Design
"2 Port"
Converter
ID
Figure 199
SPACER PLATE DIFFERENCES
The "new design" valve body spacer plates are
different between the "2-Port" and "3-Port" torque
converters. There are several holes that are in
different locations on each of the spacer plates. The
holes that are different are "shaded-in" with a
"dashed-circle" around the affected holes.
The valve body spacer plates are also identified as to
which is the "2-Port" and which is the "3-Port" design
and illustrated in Figure 199 below.
These Spacer Plates "Will Not" Interchange!
113
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
Copyright © 2010 ATSG
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* 20SGL
J00037
466 NUMBER 13 THRUST BEARING RACE.
466
Figure 200
Figure 201
Figure 202
TRANSMISSION ASSEMBLY
1. For transmission assembly we found the easiest
method was to place two 4" X 6" blocks on the
floor and set the completed transmission case
assembly on top, as shown in Figure 200.
2. Ensure that the number 13 thrust bearing race is
still installed in case, as shown in Figure 201.
3. Ensure that the number 13 thrust bearing is still
installed on output shaft (See Figure 202).
4. Ensure that the number 11 thrust bearing and the
number 11 rear race is still installed in K2 clutch
housing, as shown in Figure 202.
455 NUMBER 11 THRUST BEARING (INSTALLS IN K2 HOUSING).
456 NUMBER 11 THRUST BEARING RE AR RACE (INSTALLS IN K2).
465 NUMBER 13 THRUST BEARING (INSTALLS ON OUTPUT SHAFT).
465
465 IS STILL
INSTALLED ON THE
OUTPUT SHAFT
465 IS STILL
INSTALLED ON THE
OUTPUT SHAFT
455 AND 456 IS STILL
INSTALLED IN THE
K2 CLUTCH HOUSING
455 AND 456 IS STILL
INSTALLED IN THE
K2 CLUTCH HOUSING
455
456
Continued on Page 115
114
Copyright © 2010 ATSG
Copyright © 2010 ATSG
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
WWW.ALL-TRANS.BY
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