Volkswagen 01M Transmission. Manual — part 61
Figure 187
Figure 186
AISIN
AISIN
AISIN
AISIN
H
H
H
H
8 8
6 0
8 8
6 0
8 8
6 0
8 8
6 0
5
5
5
5
A
A
A
A
AISIN
AISIN
AISIN
AISIN
8 8
6 0
8 8
6 0
8 8
6 0
8 8
6 0
3
3
Copyright © 2010 ATSG
2005-UP UPPER VALVE BODY SIDE VISUAL IDENTIFICATION
Requires The
"K" Spacer Plate
"2-Port" Version
Requires The
"K" Spacer Plate
"2-Port" Version
Requires The
"C" Spacer Plate
"3-Port" Version
Requires The
"C" Spacer Plate
"3-Port" Version
"C" Spacer Style With
Worm Track Changes
Cast With No. "3"
In This Location
"K" Spacer Style With
Worm Track Changes
Cast With No. "AH 5"
In This Location
A-3
2
2
2
2
AIS
IN 3
9A
N3
K0
1755
9AN3K01762
8BA
3K016
31
9A
N3
K0
1748
9A
N3
K0
17
42
4AM
3K03O18
8 8
6 0
8 8
6 0
8 8
6 0
8 8
6 0
A-3
2
2
2
2
AIS
IN
A
H 5
9A
N3
K0
17
55
9AN
3K
01762
8B
A3K
016
31
9A
N3
K0
17
48
9A
N3
K0
17
42
4A
M3K03O1
8
8 8
6 0
8 8
6 0
8 8
6 0
8 8
6 0
Copyright © 2010 ATSG
2005-UP LOWER VALVE BODY SIDE VISUAL IDENTIFICATION
"C" Spacer Style With
Worm Track Changes
Cast With "AISIN 3"
In This Location
"K" Spacer Style With
Worm Track Changes
Cast With "AISIN AH 5"
In This Location
Added Check Valve
Cavity And Retaining
Bracket
Added Check Valve
Cavity And Retaining
Bracket
"8860" Cast
Here
"8860" Cast
Here
"UPDATED" VALVE BODY ASSEMBLY
Beginning sometime in 2005, Aisin introduced a "new
design" valve body assembly that included hydraulic
improvements, for both the "2-Port" and the "3-Port"
design torque converters.
This "new design" valve body has an added TCC
exhaust check valve, spring and retainer, as shown in
Figure 186. We have also included casting number
changes to assist you in visual identification between
the the two new design valve bodies. The lower valve
body is shown in Figure 186 and the upper valve body is
shown in Figure 187.
The "new design" valve body also recieved some
hydraulic improvements which required several worm
track changes in both the upper and lower valve body
castings. This of course also changed the spacer plate
and identification, as it created two new spacer plates to
accommodate the hydraulic changes, plus the "2-Port"
and "3-Port design converters.
103
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Technical Service Information
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AISIN 3
8 8
6 0
8 8
6 0
8 8
6 0
8 8
6 0
4AM
3K03O1
8
9AN3K01762
9A
N3K
01755
8BA3K
01
63
1
9A
N3
K01748
9A
N3K01
74
2
2005-UP "09D" LOWER VALVE BODY, EXPLODED VIEW
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
616
617
618
619
620
621
622
625
624
625
625
625
625
625
626
627
628A
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
628B
615
"UPDATED" VALVE BODY INFORMATION (CONT'D)
Continued on Page 106
Figure 188
See Legend Figure 189
Added In
2005-Up Version
See Legend Figure 189
ADJUSTABLE
PLUG
ADJUSTABLE
PLUG
9
AN3
K0
17
6
2
Note: Measure
Plug depth before
plug is removed
625
777
776
775
We have provided you with an exploded view of the
2005-up lower valve body assembly in Figure 188.
There have also been several small changes to spring
calibrations. The spring identification and all of the
specifications for the 2005-up valve body, are provided
for you in Figure 190.
The valve body assembly process is exactly the same
as previos models and is covered in the valve body
component rebuild section. It is only some internal
components that have changed.
104
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
}
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600 LOWER VALVE BODY CASTING.
601 SECONDARY PRESSURE REGULATOR VALVE.
602 SECONDARY PRESSURE REGULATOR VALVE SPRING (NONE).
603 SECONDARY PRESSURE REGULATOR VALVE ADJUSTMENT PLUG.
604 SECONDARY PRESSURE REGULATOR VALVE ADJUSTMENT RETAINER.
605 NUMBER 1 REL AY VALVE.
606 NUMBER 1 REL AY VALVE SPRING (NONE).
607 NUMBER 1 REL AY VALVE RETAINER.
608 N93 P WM LINE PRESSURE CONTROL SOLENOID.
609 N92 P WM K1 CLUTCH CONTROL SOLENOID.
610 N90 P WM K3 CLUTCH CONTROL SOLENOID.
611 N283 P WM B1 CLUTCH CONTROL SOLENOID.
612 N282 P WM K2 CLUTCH CONTROL SOLENOID).
613 P WM SOLENOID RETAINER PINS (6 REQUIRED).
614 K1 CLUTCH REGULATOR VALVE SPRING (RED).
615 K1 CLUTCH REGULATOR VALVE.
616 K3 CLUTCH REGULATOR VALVE SPRING (NONE).
617 K3 CLUTCH REGULATOR VALVE.
618 B1 CLUTCH REGULATOR VALVE SPRING (NONE).
619 B1 CLUTCH REGULATOR VALVE.
620 K2 CLUTCH REGULATOR VALVE SPRING (NONE).
621 K2 CLUTCH REGULATOR VALVE.
622 N89 ON/OFF SOLENOID.
624 N282 P WM TCC CONTROL SOLENOID PIN RETAINER.
625 RETAINING BOLTS, 12 MM (0.472") LONG (7 REQUIRED).
626 TRANSMISSION TEMP SENSOR RETAINING BRACKET.
627 N93, N90, N92, N283, N282 SOLENOID PIN RETAINER.
628A B2 PRESSURE SWITCH (NOT USED IN ALL MODELS).
628B K1 PRESSURE SWITCH (NOT USED IN ALL MODELS).
629 N88 ON/OFF SOLENOID.
630 K2 ACCUMULATOR PISTON.
631 K2 ACCUMULATOR PISTON OUTER SPRING (NONE).
632 K2 ACCUMULATOR PISTON INNER SPRING (GRAY).
633 K2 ACCUMULATOR PISTON BORE PLUG.
634 K2 ACCUMULATOR PISTON BORE PLUG RETAINER.
635 B1 ACCUMULATOR PISTON.
636 B1 ACCUMULATOR PISTON OUTER SPRING (NONE).
637 B1 ACCUMULATOR PISTON INNER SPRING (GRAY).
638 B1 ACCUMULATOR PISTON BORE PLUG.
639 B1 ACCUMULATOR PISTON BORE PLUG RETAINER.
640 FORWARD ENGAGEMENT ACCUMULATOR SPRING (NONE).
641 FORWARD ENGAGEMENT ACCUMULATOR PISTON.
642 FORWARD ENGAGEMENT ACCUMULATOR BORE PLUG.
643 FORWARD ENGAGEMENT ACCUMULATOR BORE PLUG RETAINER.
644 K1 SWITCH VALVE SPRING (PINK).
645 K1 SWITCH VALVE.
646 K1 SWITCH BORE PLUG.
647 K1 SWITCH BORE PLUG RETAINER.
648 N91 P WM TCC CONTROL SOLENOID.
649 N93/LINE PRESSURE SOLENOID ACCUMULATOR PISTON.
650 N93 ACCUMULATOR PISTON OUTER SPRING (NONE).
651 N93 ACCUMULATOR PISTON INNER SPRING (GRAY).
652 N93 ACCUMULATOR PISTON BORE PLUG.
653 N93 ACCUMULATOR PISTON BORE PLUG RETAINER.
654 K3 ACCUMULATOR PISTON.
655 K3 ACCUMULATOR PISTON OUTER SPRING (NONE).
656 K3 ACCUMULATOR PISTON INNER SPRING (GRAY).
657 K3 ACCUMULATOR PISTON BORE PLUG.
658 K3 ACCUMULATOR PISTON BORE PLUG RETAINER.
659 ROUND SCREENS (OPEN SIDE FACES SPACER PLATE) (2 REQ).
660 VALVE BODY SPACER PLATE.
661 OVAL SCREEN (OPEN SIDE FACES SPACER PLATE).
662 K3 EXHAUST CHECK VALVE, 9.96 MM (.392") DIAMETER.
663 K3 EXHAUST CHECK VALVE SPRING (WHITE).
664 REGUL ATED EXHAUST CHECK VALVE, 9.96 MM (.392") DIA.
665 REGUL ATED EXHAUST CHECK VALVE SPRING (WHITE).
666 B2 CLUTCH PLASTIC CHECK VALVE ASSEMBLY.
667 FORWARD/K2 PLASTIC CHECK VALVE ASSEMBLY.
775 TCC APPLY EXHAUST CHECK VALVE ASSEMBLY.
776 TCC APPLY EXHAUST CHECK VALVE SPRING.
777 TCC APPLY EXHAUST CHECK VALVE RETAINER PLATE.
SPRING NUMBER 602
Free Length = 1.025"
Spring Diameter = .640"
Wire Diameter = .055"
Approx Coils = 6 (NONE)
SPRING NUMBER 616
Free Length = .860"
Spring Diameter = .235"
Wire Diameter = .032"
Approx Coils = 13 (NONE)
SPRING NUMBER 618
Free Length = .860"
Spring Diameter = .235"
Wire Diameter = .032"
Approx Coils = 13 (NONE)
SPRING NUMBER 620
Free Length = .860"
Spring Diameter = .235"
Wire Diameter = .032"
Approx Coils = 13 (NONE)
SPRINGS 631, 636, 650, 655,
Free Length = 1.085"
Spring Diameter = .628"
Wire Diameter = .082"
Approx Coils = 6.5 (NONE)
SPRINGS 632, 637, 651, 656,
Free Length = 1.093"
Spring Diameter = .430"
Wire Diameter = .062"
Approx Coils = 8.5 (GRAY)
SPRING NUMBER 640
Free Length = 2.456"
Spring Diameter = .775"
Wire Diameter = .075"
Approx Coils = 10 (NONE)
SPRING NUMBER 644
Free Length = 1.090"
Spring Diameter = .280"
Wire Diameter = .025"
Approx Coils = 11 (PINK)
SPRING NUMBER 614
Free Length = 1.018"
Spring Diameter = .235"
Wire Diameter = .025"
Approx Coils = 14 (RED)
SPRING NUMBER 606
Free Length = 1.580"
Spring Diameter = .360"
Wire Diameter = .025"
Approx Coils = 13 (NONE)
LOWER VALVE BODY SPRING SPECIFICATIONS
SPRING NO. 665
Free Length = .600"
Spring Diameter = .248"
Wire Diameter = .023"
Approx Coils = 11 (WHITE)
SPRING NO. 663
Free Length = .600"
Spring Diameter = .248"
Wire Diameter = .023"
Approx Coils = 11 (WHITE)
LOWER VALVE BODY SPRING SPECIFICATIONS
SMALL PARTS, WORM TRACK SIDE
FIGURE 188 AND 191 LEGEND
Figure 189
Figure 190
SPECIAL NOTE: VALVE NAMES SHOWN WERE
ASSIGNED BY ATSG BASED ON THEIR FUNCTION.
105
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
"UPDATED" VALVE BODY INFORMATION (CONT'D)
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ENLARGED VIEW
ENLARGED VIEW
2005-UP "09D" LOWER VALVE BODY SMALL PARTS, EXPLODED VIEW
659
SMALL MAGNETS
IN BOTTOM OF
ROUND SCREENS
SMALL MAGNETS
IN BOTTOM OF
ROUND SCREENS
660
661
662
663
664
665
666
667
600
Figure 191
Continued on Page 108
See Legend Figure 189
See Legend Figure 189
Shaded Worm Tracks Depict
The Cavitys That Changed
"C" OR "K"
SPACER PLATE
"C" OR "K"
SPACER PLATE
106
Copyright © 2010 ATSG
AUTOMATIC TRANSMISSION SERVICE GROUP
Technical Service Information
"UPDATED" VALVE BODY ASSEMBLY (CONT'D)
The small parts in the lower valve body have not
changed. Their locations and calibrations are exactly
the same as previous models and are provided for you in
Figure 240. Notice that several of the worm tracks are
shaded which depict the improvements that have
occured in the hydraulic system. These improvements
also required a change in the spacer plate.
Note: ATSG has available a "Technicians Guide"
that includes color hydraulic schematics for each and
every gear and identification of all orifices and
passages. The 2005-Up valve body hydraulic change
is also included in the "Technicians Guide".
Refer to Page 113 For
Spacer Plate Differences
Between Late "2-Port" And
"3-Port" Converters
Refer to Page 112 For
Hydraulic Improvement
Changes In Spacer Plates
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