Volkswagen 01M Transmission. Manual — part 70

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Rear final drive

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Front final drive

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Repair Manual, Rear Final Drive,

Repair Group 39,

Repair Manual, Rear Final Drive,

Repair Group 39,

Repair Manual, Rear Final Drive,

Repair Group 39,

Tools

A complete list of special tools and equipment used in this
repair manual is listed before each repair description and
in: "Special tools catalog" .

With smaller bolts with minimal tightening torques,
uncertainties often exist. Torque wrench 2 to 10 Nm V.A.G
1783 can be used on these bolts.

Transmission

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If caps are removed from transmission or
transmission has no oil, do not run engine and do

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not tow vehicle.

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First, always clean connection points and vicinity
and then loosen.

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When installing transmission, make sure alignment
sleeves are correctly seated between engine and
transmission.

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Place removed parts on a clean surface. Cover parts
to prevent soiling. Use sheeting or paper. Use lint-
free cloths only!

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Carefully cover or plug unpacked components if
repairs cannot be performed immediately.

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Only install clean parts: Remove packing from
replacement parts immediately prior to installation
and not before.

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Do not run engine or tow vehicle with oil pan
removed or when there is no ATF in the
transmission.

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If the transmission is removed from the vehicle,
secure the torque converter to prevent it from falling
out.

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Before installing transmission, check torque
converter position.

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Check ATF level after installing

37-4, ATF level,

checking and topping off

.

Gaskets, seals

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Always replace O-rings, gaskets and seals.

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Once a seal or gasket has been removed, check
contact surface on housing or shaft for burrs and
damage. Repair as necessary.

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Before installing a seal, lightly coat outer
circumference and sealing lip with ATF, depending
on the component location.

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Only use ATF for automatic transmission
components. Other types of lubrication cause
malfunctions to occur in the transmission hydraulics.

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Open side of seal faces oil.

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Check ATF level after installing

37-4, ATF level,

checking and topping off

.

Oil

Caution!

Be cautious when dealing with oil. Dispose of drained
oil properly. Consider this: One drop of oil can
contaminate 1000 liters of drinking water.

Do not mix any additives with the oil, and do not add other
oils.

Drained oil must not be used to fill again.

The oil is obtainable as a replacement part. The part
number can be found in

Electronic Parts Catalog

"ETKA" .

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Nuts and bolts

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Loosen and tighten bolts or nuts for securing covers
and housings in diagonal sequence.

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The tightening torques stated apply to unoiled bolts
and nuts.

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Clean threads of bolts that were applied with locking
fluid using a wire brush. Apply locking fluid AMV 185
101 A1 before reinstalling. (Part numbers are for
reference only. Always check with your Parts
Department for the latest part number information).

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Use thread tap to remove remains of locking fluid
from all threaded holes in which self-locking bolts
are to be installed. Otherwise there is a risk that the
bolts will shear the next time they are removed.

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Replace self-locking bolts and nuts.

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The tightening torques stated apply to unoiled nuts
and bolts.

Electrical components

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